IP Library Granted Patent US 9,656,332
Granted Patent B2
US 9,656,332 · App. 15/262,714 · Granted May 23, 2017

Key duplication machine

Inventors: Michael A. Bass (Chagrin Falls, OH); William R. Mutch (North Ridgeville, OH); Richard W. Ryai, Sr. (North Royalton, OH); Chester O. D. Thompson (Painesville, OH); Robert E. Drake (Willoughby Hills, OH); Randall A. Porras (Avon, OH)
Assignee: Hy-Ko Products Company
B23C3/35G06K9/20G06K9/2036G06K9/4661G06K9/48B23B2270/32B23C2235/08B23C2235/12B23C2235/41G06K2209/401Y10T409/300952Y10T409/301008Y10T409/303808
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Quick Facts
Patent No.
US 9,656,332
App. No.
15/262,714
Granted
May 23, 2017
Kind
B2
Abstract

Apparatus, methods, and other embodiments associated with a key duplication machine are described. In one embodiment, an assembly for duplicating a master key includes an optical imaging device, a logic, a clamping assembly, and a cutting member. The optical imaging device is capable of capturing an optical image of at least a portion of the master key. The logic is capable of determining a key pattern of the master key from the optical image of the master key. The clamping assembly is capable of clamping a key blank and the cutting member is capable of cutting a key pattern into said key blank.

Claims (33)

1. An identification system for duplicating keys, comprising:

an outer shell having a slot formed therein to receive a master key;

a retention mechanism configured to receive at least a portion of a master key;

a backlight;

at least one additional light configured to direct at least a portion of the light toward a front surface of the master key; and

an optical imaging device configured to capture a silhouette image while the backlight is turned on, and to capture a second image when said at least one additional light is turned on;

wherein:

the silhouette image is used to aid in determining the proper key blank; and

the second image is selectively used to quantify surface features of the existing key based on the type of key blank.

2. The identification system of claim 1 wherein said at least one additional light includes front lighting that is emitted when said optical imaging device is capturing said surface lit image of said master key.

3. The identification system of claim 1 further comprising a tube to facilitate the channeling of light to said optical imaging device.

4. The identification system of claim 1 further comprising a lighting panel to provide backlighting to said master key.

5. The identification system of claim 4 further comprising a reflector plate wherein the lighting panel emits light that is reflected off the reflector plate and directed towards said master key.

6. The identification system of claim 4 further comprising a blocking plate.

7. The identification system of claim 4 wherein a logic is arranged to analyze said silhouette image and adjust the lighting panel to capture said second image.

8. The identification system of claim 1 wherein said second image is analyzed by a logic to define features of said master key to aid in determining a proper key blank or to create a duplicate of said master key.

9. The identification system of claim 1 wherein a logic is arranged to analyze said silhouette image and adjust the backlight to capture said second image.

10. The identification system of claim 1 wherein the surface features of the existing key include a key pattern.

11. A method of identifying a master key, comprising:

receiving from a user at least a portion of said master key;

positioning said master key to a desired location to align the master key with an optical imaging device;

capturing a back lit image of at least a portion of said master key with an optical imaging device;

determining a key blank type based at least in part on the back lit image;

selectively capturing a second image; and

performing a laser scan across a blade of said master key.

12. The method of claim 11 wherein the step of selectively capturing said second image is performed when the key blank type is classified as a sidewinder key.

13. The method of claim 11 wherein the step of performing the laser scan across said blade is performed when the key blank type is classified as a standard cut key.

14. The method of claim 11 wherein the second image is a cross-sectional view or a substantially cross-sectional view of the master key.

15. The method of claim 11 further comprising positioning said optical imaging device at an angle with respect to a surface of the key.

16. The method of claim 11 further comprising providing an array of structured light about said blade to capture at least one of a tip view, a substantially tip view, a cross-sectional view, or a substantially cross-sectional view of said master key.

17. The method of claim 11 further comprising:

projecting a shadow across a surface of said blade; and

measuring variations in a shadow contour related to a surface contour of said key.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE ATTACHMENT OF EXHIBIT A TO THE NUNC PRO TUNC ASSIGNMENT PREVIOUSLY RECORDED AT REEL: 055699 FRAME: 0357. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 6, 2022
From: HY-KO PRODUCTS COMPANY
To: HY-KO PRODUCTS COMPANY LLC
Reel/Frame 059859/0149 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2021
From: HY-KO PRODUCTS COMPANY
To: HKP ACQUISITION LLC
Reel/Frame 055699/0274 →
NUNC PRO TUNC ASSIGNMENT Recorded Mar 24, 2021
From: HY-KO PRODUCTS COMPANY
To: HY-KO PRODUCTS COMPANY LLC
Reel/Frame 055699/0357 →
CHANGE OF NAME Recorded Mar 24, 2021
From: HKP ACQUISITION LLC
To: HY-KO PRODUCTS COMPANY LLC
Reel/Frame 055701/0103 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2016
From: BASS, MICHAEL A.; MUTCH, WILLIAM R.; RYAI, RICHARD W., SR.; DRAKE, ROBERT E.; PORRAS, RANDALL A.; THOMPSON, CHESTER O.D.
To: HY-KO PRODUCTS COMPANY
Reel/Frame 039703/0902 →
Continuity (6)
Continuation 14629814 · Feb 24, 2015
Continuation 13015982 · Jan 28, 2011
Continuation 13006714 · Jan 14, 2011
Continuation 11656925 · Jan 23, 2007
Provisional Application 60761293 · Jan 23, 2006
Related Publication 20160375502A1 · Dec 29, 2016