IP Library Granted Patent US 9,688,887
Granted Patent B2
US 9,688,887 · App. 14/615,482 · Granted Jun 27, 2017

Pressure-sensitive adhesives including expandable graphite

Inventors: Wensheng Zhou (Carmel, IN); Michael J. Hubbard (Anderson, IN); Joseph Carr (Indianapolis, IN)
Assignee: Firestone Building Products Co., LLC
C09J7/0207B32B9/007B32B9/045B32B15/06B32B15/08B32B25/08B32B25/10B32B25/18B32B27/08B32B27/12B32B27/18B32B27/302C08K7/24C09J7/02C09J7/0246C09J7/0264C09J7/045E04D5/10E04D5/148B32B2264/108B32B2307/3065B32B2307/7242B32B2307/7246B32B2405/00B32B2419/06C08K3/04C09J1/00C09J2201/36C09J2201/606C09J2205/102C09J2400/10C09J2400/226C09J2400/263C09J2409/00C09J2453/00Y10T156/10Y10T428/14Y10T428/1405Y10T428/1476Y10T428/24802Y10T428/26Y10T428/28Y10T428/2804Y10T428/2835Y10T428/2848Y10T428/2852Y10T428/2878Y10T428/2883Y10T428/30Y10T442/2648
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Quick Facts
Patent No.
US 9,688,887
App. No.
14/615,482
Granted
Jun 27, 2017
Kind
B2
Abstract

A building material comprising a substrate layer and a pressure-sensitive adhesive layer, where the pressure-sensitive adhesive layer includes expandable graphite.

Claims (21)

1. A composite comprising:

i. a polymeric sheet;

ii. a layer of pressure-sensitive adhesive, where the layer of pressure-sensitive adhesive includes first and second planar surfaces, and where the first planar surface of the pressure-sensitive adhesive layer is fixedly attached to the polymeric sheet;

iii. concentrated region of expandable graphite, where the concentrated region of expandable graphite is at or proximate to the second planar surface of the pressure-sensitive adhesive, and where the concentrated region of expandable graphite is discontinuous to thereby allow the pressure-sensitive adhesive to be exposed; and

iv. a release liner or film removably attached to the second planar surface of the pressure-sensitive adhesive.

2. The composite of claim 1 , where said layer of pressure-sensitive adhesive includes a planar region that is substantially devoid of expandable graphite.

3. The composite of claim 1 , where said concentrated planar region of expandable graphite has a thickness of from about 10 μm to about 3 mm.

4. The composite of claim 1 , where said concentrated planar region of expandable graphite is proximate to the release film relative to the polymeric sheet.

5. The composite of claim 1 , where the polymeric sheet includes a thermoplastic sheet.

6. The composite of claim 1 , where the polymeric sheet includes a thermoset sheet.

7. The composite of claim 1 , where the concentrated region of expandable graphite is formed by dropping expandable graphite on to the second planar surface of the pressure-sensitive adhesive.

8. The composite of claim 7 , where the expandable graphite is at least partially embedded within the pressure-sensitive adhesive layer.

9. The composite of claim 8 , where the concentrated region of expandable graphite is partially dispersed within said pressure-sensitive adhesive layer to form a concentration gradient whereby the concentration of the expandable graphite within the pressure-sensitive adhesive layer moves from a region of maximum concentration proximate to the second planar surface of the adhesive layer to a region of minimum concentration at the first planar surface of the adhesive layer.

10. A composite prepared by a process comprising:

i. providing a layer of pressure-sensitive adhesive; and

ii. dropping expandable graphite on to the layer of pressure-sensitive adhesive to thereby form a composite comprising

a polymeric sheet;

b. the layer of pressure-sensitive adhesive, where the layer of pressure sensitive adhesive includes first and second planar surfaces, and where the first planar surface of the pressure-sensitive adhesive layer is fixedly attached to the polymeric sheet;

c. the dropped expandable graphite in a concentrated region, where the concentrated region of expandable graphite is at or proximate to the second planar surface of the pressure-sensitive adhesive, and where the concentrated region of expandable graphite is discontinuous to thereby allow the pressure-sensitive adhesive to be exposed; and

d. a release linear or film removably attached to the second planar surface of the pressure-sensitive adhesive.

11. The composite of claim 10 , where adhesive forces from the pressure-sensitive adhesive fixedly secure the polymeric sheet thereby sandwiching the expandable graphite between the polymeric sheet and the pressure-sensitive adhesive.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2025
From: HOLCIM TECHNOLOGY LTD
To: AMRIZE TECHNOLOGY SWITZERLAND LLC
Reel/Frame 072740/0505 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2022
From: FIRESTONE BUILDING PRODUCTS COMPANY, LLC
To: HOLCIM TECHNOLOGY LTD
Reel/Frame 061034/0752 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2017
From: ZHOU, WENSHENG; HUBBARD, MICHAEL J; CARR, JOSEPH
To: FIRESTONE BUILDING PRODUCTS CO., LLC
Reel/Frame 041096/0625 →
Continuity (3)
Continuation 13830882 · Mar 14, 2013
Provisional Application 61723354 · Nov 7, 2012
Related Publication 20150184036A1 · Jul 2, 2015