IP Library Granted Patent US 9,724,649
Granted Patent B2
US 9,724,649 · App. 14/750,382 · Granted Aug 8, 2017

Self-wetting porous membranes (I)

Inventors: Marcin Stasiak (Port Washington, NY); Hassan Ait-Haddou (Melville, NY)
Assignee: Pall Corporation
B01D69/06B01D61/246B01D67/0013B01D67/0016B01D71/06B01D71/60B01D71/62B01D71/68B01D71/80B29C39/006B01D2325/36B01D2325/38B29K2081/06B29L2031/755
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Quick Facts
Patent No.
US 9,724,649
App. No.
14/750,382
Granted
Aug 8, 2017
Kind
B2
Abstract

Disclosed is a self-wetting porous membrane comprising an aromatic hydrophobic polymer such as polysulfone and a wetting agent comprising a copolymer of formula A-B or A-B-A, wherein A is a hydrophilic segment comprising a polymerized monomer of the formula (I): CH 2 ═C(R 1 )(R 2 ), wherein R 1 and R 2 are as described herein, and B is an aromatic hydrophobic polymeric segment, wherein segments B and A are linked through an amidoalkylthio group. Also disclosed is a method of preparing a self-wetting membrane comprising casting a solution containing an aromatic hydrophobic polymer and the wetting agent, followed by subjecting the cast solution to phase inversion. The self-wetting porous membrane finds use in hemodialysis, microfiltration, and ultrafiltration.

Claims (38)

1. A self-wetting porous membrane comprising an aromatic hydrophobic polymer and a wetting agent comprising a copolymer of formula A-B or A-B-A,

wherein A is a hydrophilic segment comprising a polymerized monomer or mixture of monomers, wherein the monomer is of the formula (I):

CH 2 ═C(R 1 )(R 2 )  (I),

wherein R 1 is hydrogen or alkyl, and R 2 is selected from substituted or unsubstituted heterocyclyl, substituted or unsubstituted heteroaryl, formylamino, formylaminoalkyl, aminocarbonyl, alkylcarbonyloxy, and aminocarbonylalkyl substituted with a zwitterionic group,

and B is an aromatic hydrophobic polymeric segment, wherein segments B and A are linked through an amidoalkylthio group.

2. The self-wetting porous membrane of claim 1 , wherein R 1 is hydrogen or methyl, and R 2 is selected from pyrrolidinonyl, pyridinyl, imidazolyl, N-methylimidazolyl, formylamino, formylaminomethyl, aminocarbonyl, methylcarbonyloxy, and aminocarbonylpropyl substituted with a zwitterionic group.

3. The self-wetting porous membrane of claim 1 , wherein the monomer of A is selected from 1-vinylpyrrolid-2-one, N-[3-(dimethylamino)propyl]methacrylamide, vinyl acetate, 1-vinylimidazole, 1-vinyl-3-methylimidazole, 1-vinyl-2-pyridine, 1-vinyl-4-pyridine, acrylamide, N-vinylformamide, and N-allylformamide, and 3-(methacrylamidopropyl)dimethyl(3-sulfopropyl)ammonium inner salt.

4. The self-wetting porous membrane of claim 1 , wherein the aromatic hydrophobic polymeric segment B is selected from polysulfone, polyethersulfone, polyphenyl ether, polyphenylene ether sulfone, polyphenylene oxide, polyether ether ketone, polyether ketone ketone, and polyetherimide.

5. The self-wetting porous membrane of claim 1 , wherein the aromatic hydrophobic polymeric segment B is polysulfone.

6. The self-wetting porous membrane of claim 1 , wherein the aromatic hydrophobic polymer is selected from polysulfone, polyethersulfone, polyphenyl ether, polyphenylene ether sulfone, polyphenylene oxide, polycarbonate, poly(phthalazinone ether sulfone ketone), polyether ketone, polyether ether ketone, polyether ketone ketone, polyimide, polyetherimide, and polyamide-imide.

7. The self-wetting porous membrane of claim 1 , wherein the aromatic hydrophobic polymer is polysulfone or polyethersulfone.

8. The self-wetting porous membrane of claim 1 , the copolymer is of the formula (Ia) or (Ib):

T-(A′) m1 -X—[B]—X-(A′) m2 -T  (Ia),

Y—[B]—X-(A′) m1 -T  (Ib),

wherein B is the aromatic hydrophobic polymeric segment, A′ is a polymeric segment of the hydrophilic monomer, X is —NHC(═O)(CH 2 ) p S—, wherein p is 1-3, T is an end group selected from the group consisting of 2-methylpropionitrile, benzoate, acetate, laurate, t-butyloxy and cumyloxy, m 1 and m 2 are each from about 5 to 50, and Y is a group other than amino group.

9. The self-wetting porous membrane of claim 1 , wherein the copolymer is of the formula:

wherein each of m 1 and m 2 is from about 5 to about 50 and n is from about 20 to about 200.

10. A method of preparing a self-wetting porous membrane comprising:

(i) casting a solution comprising a solvent, an aromatic hydrophobic polymer, and a copolymer of formula A-B or A-B-A, wherein A is a hydrophilic segment comprising a polymerized monomer or mixture of monomers, wherein the monomer is of the formula (I):

CH 2 ═C(R 1 )(R 2 )  (I),

wherein R 1 is hydrogen or alkyl, and R 2 is selected from substituted or unsubstituted heterocyclyl, substituted or unsubstituted heteroaryl, formylamino, formylaminoalkyl, aminocarbonyl, alkylcarbonyloxy, and aminocarbonylalkyl substituted with a zwitterionic group,

and B is an aromatic hydrophobic polymeric segment, wherein segments B and A are linked through an amidoalkylthio group, to a desired shape;

(ii) subjecting the cast solution to phase inversion to form the self-wetting porous membrane; and

(iii) optionally rinsing the self-wetting porous membrane with water.

11. The method of claim 10 , wherein R 1 is hydrogen or methyl, and R 2 is selected from pyrrolidinonyl, pyridinyl, imidazolyl, N-methylimidazolyl, formylamino, formylaminomethyl, aminocarbonyl, methylcarbonyloxy, and aminocarbonylpropyl substituted with a zwitterionic group.

12. The method of claim 10 , wherein the monomer of A is selected from 1-vinylpyrrolid-2-one, N-[3-(dimethylamino)propyl]methacrylamide, vinyl acetate, 1-vinylimidazole, 1-vinyl-3-methylimidazole, 1-vinyl-2-pyridine, 1-vinyl-4-pyridine, acrylamide, N-vinylformamide, and N-allylformamide, and 3-(methacrylamidopropyl)dimethyl(3-sulfopropyl)ammonium inner salt.

13. The method of claim 10 , wherein the aromatic hydrophobic polymeric segment B of the copolymer is selected from polysulfone, polyethersulfone, polyphenyl ether, polyphenylene ether sulfone, polyphenylene oxide, polyether ether ketone, polyphenyl sulfide, and polyetherimide.

14. The method of claim 10 , wherein the aromatic hydrophobic polymeric segment B of the copolymer is polysulfone.

15. The method of claim 10 , wherein the aromatic hydrophobic polymer is selected from polysulfone, polyethersulfone, polyphenylene ether, polyphenylene ether sulfone, polyphenylene oxide, polycarbonate, poly(phthalazinone ether sulfone ketone), polyether ketone, polyether ether ketone, polyether ketone ketone, polyimide, polyetherimide, and polyamide-imide.

16. The method of claim 10 , wherein the aromatic hydrophobic polymer is polysulfone or polyethersulfone.

17. The method of claim 10 , wherein the copolymer is of the formula (Ia) or (Ib):

T-(A′) m1 -X—[B]—X-(A′) m2 -T  (Ia),

Y—[B]—X-(A′) m1 -T  (Ib),

wherein B is the aromatic hydrophobic polymeric segment, A′ is a polymeric segment of the hydrophilic monomer, X is —NHC(═O)(CH 2 ) p S—, wherein p is 1-3, T is an end group selected from the group consisiting of 2-methylpropionitrile, benzoate, acetate, laurate, t-butyloxy and cumyloxy, m 1 and m 2 are each from about 5 to 50, and Y is a group other than amino group.

18. The method of claim 10 , wherein the copolymer is of the formula:

wherein each of m 1 and m 2 is from about 5 to about 50 and n is from about 20 to about 200.

19. A self-wetting porous membrane prepared by the method of claim 10 .

20. A method of filtering a fluid, the method comprising passing the fluid through the self-wetting porous membrane of claim 1 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2023
From: PALL CORPORATION
To: CYTIVA US LLC
Reel/Frame 063144/0716 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 035907 FRAME: 0888. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 14, 2016
From: AIT-HADDOU, HASSAN; STASIAK, MARCIN
To: PALL CORPORATION
Reel/Frame 038082/0029 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2015
From: STASIAK, MARCIN; AIT-HADDOU, HASSAN
To: PALL CORPORATION
Reel/Frame 035907/0888 →
Continuity (1)
Related Publication 20160375409A1 · Dec 29, 2016