Rotary isobaric pressure exchanger system with flush system
A system including a frac system with a hydraulic energy transfer system configured to exchange pressures between a first fluid and a second fluid, and a flush system configured remove particulate out of the hydraulic energy transfer system.
1. A system, comprising:
a frac system, comprising:
a hydraulic energy transfer system configured to exchange pressures between a first fluid and a second fluid, wherein the hydraulic energy transfer system comprises a rotary isobaric pressure exchanger comprising a rotor, a sleeve surrounding the rotor, a first end cap, and a second end cap; and
a flush system configured to remove particulate out of the hydraulic energy transfer system, the flush system is configured to pump a third fluid into a gap between the sleeve and the rotor.
2. The system of claim 1 , wherein the first fluid is a substantially particulate free fluid and the second fluid is a particulate laden fluid.
3. The system of claim 1 , wherein the flush system comprises a pump configured to pump the third fluid into the hydraulic energy transfer system to remove particulate.
4. The system of claim 3 , wherein the first fluid and the third fluid are the same.
5. The system of claim 1 , wherein the flush system comprises a fluid treatment system configured to convert the first or second fluid into the third fluid.
6. The system of claim 1 , wherein the frac system comprises a controller that controls the flow of the third fluid of the fluid system into the hydraulic energy transfer system to remove particulate.
7. The system of claim 6 , wherein the controller communicates with a first sensor and is configured to detect whether the rotor is rotating within a threshold range based on feedback from the first sensor.
8. A method, comprising:
monitoring rotation of a rotor in a rotary isobaric pressure exchanger, wherein the rotary isobaric pressure exchanger comprises the rotor, a sleeve surrounding the rotor, a first end cap, and a second end cap; and
detecting a condition when the rotor is rotating outside of a threshold range; and flushing the rotary isobaric pressure exchanger with a flush fluid in response to the condition by pumping the flush fluid into a gap between the sleeve and the rotor.
9. The method of claim 8 , wherein monitoring rotation of the rotor comprises monitoring an acoustic sensor, an optical sensor, or a pressure sensor with a controller.
10. The method of claim 8 , comprising controlling a pump to pump the flush fluid through the rotary isobaric pressure exchanger in response to the condition.
11. The method of claim 8 , comprising controlling a fluid treatment system to form the flush fluid.
12. The method of claim 8 , comprising controlling a pump to pump the flush fluid through the rotary isobaric pressure exchanger before starting or shutting down a frac system coupled to the rotary isobaric pressure exchanger.
13. The method of claim 8 , comprising controlling a pump to pump the flush fluid through the rotary isobaric pressure exchanger while operating a frac system coupled to the rotary isobaric pressure exchanger.