IP Library Granted Patent US 9,758,629
Granted Patent B2
US 9,758,629 · App. 14/427,233 · Granted Sep 12, 2017

Composition for producing protective film, protective film, and electrical storage device

Inventors: Kouhei Katsuda (Minato-ku, JP); Yoshiharu Otsuka (Minato-ku, JP); Kazuaki Itou (Minato-ku, JP); Ichiro Kajiwara (Minato-ku, JP); Hiroyuki Miyauchi (Minato-ku, JP)
Assignee: JSR CORPORATION
C08J5/18H01G11/06H01G11/22H01G11/28H01G11/52H01G11/58H01M2/1653H01M2/1686H01M4/628H01M10/058H01M10/0525C08J2347/00H01M2220/20H01M2220/30Y02E60/13Y02T10/7011Y02T10/7022
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Quick Facts
Patent No.
US 9,758,629
App. No.
14/427,233
Granted
Sep 12, 2017
Kind
B2
Abstract

A composition for forming a protective film that is placed between a positive electrode and a negative electrode of an electrical storage device, includes polymer particles (A1), polymer particles (A2), and a liquid medium, the polymer particles (A1) including a repeating unit derived from a compound that includes two or more polymerizable unsaturated groups in an amount of less than 15 parts by mass based on 100 parts by mass of the polymer particles (A1), and the polymer particles (A2) including a repeating unit derived from a compound that includes two or more polymerizable unsaturated groups in an amount of 20 to 100 parts by mass based on 100 parts by mass of the polymer particles (A2).

Claims (21)

1. A composition comprising:

polymer particles (A1), polymer particles (A2), and a liquid medium,

wherein:

the polymer particles (A1) comprise a repeating unit derived from a compound comprising two or more polymerizable unsaturated groups in an amount of less than 15 parts by mass based on 100 parts by mass of the polymer particles (A1),

the polymer particles (A2) comprise a repeating unit derived from a compound comprising two or more polymerizable unsaturated groups in an amount of 20 to 100 parts by mass based on 100 parts by mass of the polymer particles (A2), and

the polymer particles (A2) have a toluene insoluble content of 90% or more, and have a 10% weight loss temperature of 320° C. or more when heated at a rate of 20° C./min during thermogravimetry in an air atmosphere.

2. The composition according to claim 1 , wherein the compound comprising two or more polymerizable unsaturated groups is at least one compound selected from the group consisting of a polyfunctional (meth)acrylate and an aromatic polyfunctional vinyl compound.

3. The composition according to claim 1 , wherein the polymer particles (A2) further comprise a repeating unit derived from an unsaturated carboxylic ester, excluding a compound that falls under the compound that comprises two or more polymerizable unsaturated groups, and a repeating unit derived from an aromatic vinyl compound, excluding a compound that falls under the compound that comprises two or more polymerizable unsaturated groups.

4. The composition according to claim 1 , wherein the polymer particles (A2) are particles having a void.

5. The composition according to claim 1 , wherein the polymer particles (A1) comprise a repeating unit derived from a fluorine atom-containing monomer, and a repeating unit derived from an unsaturated carboxylic acid.

6. The composition according to claim 1 , wherein the polymer particles (A1) are polymer alloy particles that comprise (i) a polymer that comprises a repeating unit derived from at least one compound selected from the group consisting of vinylidene fluoride, tetrafluoroethylene, and hexafluoropropylene, and (ii) a polymer that comprises a repeating unit derived from an unsaturated carboxylic acid.

7. The composition according to claim 6 , wherein the polymer alloy particles have only one endothermic peak within a temperature range of −50 to +250° C. when subjected to differential scanning calorimetry (DSC) in accordance with JIS K 7121.

8. The composition according to claim 7 , wherein the polymer alloy particles have the only one endothermic peak within a temperature range of −30 to +80° C.

9. The composition according to claim 1 , wherein the polymer particles (A1) comprise a repeating unit derived from an unsaturated carboxylic acid, a repeating unit derived from an unsaturated carboxylic ester, a repeating unit derived from an aromatic vinyl compound, and a repeating unit derived from a conjugated diene compound.

10. The composition according to claim 9 , wherein the polymer particles (A1) have only one endothermic peak within a temperature range of −50 to +80° C. when subjected to differential scanning calorimetry (DSC) in accordance with JIS K 7121.

11. The composition according to claim 1 , the composition comprising the polymer particles (A1) in an amount of 0.1 to 15 parts by mass based on 100 parts by mass of the polymer particles (A2).

12. A protective film formed using the composition according to claim 1 .

13. An electrical storage device comprising a positive electrode, a negative electrode, the protective film according to claim 12 that is placed between the positive electrode and the negative electrode, and an electrolyte solution.

14. The electrical storage device according to claim 13 , further comprising a separator that is placed between the positive electrode and the negative electrode.

15. The electrical storage device according to claim 14 , wherein a surface of the separator is covered with the protective film.

16. The electrical storage device according to claim 14 , wherein the protective film is contiguously held between the positive electrode or the negative electrode, and the separator.

Assignments (3)
CHANGE OF ADDRESS Recorded Oct 3, 2024
From: ENEOS MATERIALS CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 069105/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2023
From: JSR CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 062672/0193 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2015
From: KATSUDA, KOUHEI; OTSUKA, YOSHIHARU; ITOU, KAZUAKI; KAJIWARA, ICHIRO; MIYAUCHI, HIROYUKI
To: JSR CORPORATION
Reel/Frame 035130/0168 →
Priority Claims (2)
JP 2012-199781 · Sep 11, 2012 · national
JP 2013-059635 · Mar 22, 2013 · national
Continuity (1)
Related Publication 20150240039A1 · Aug 27, 2015