IP Library Granted Patent US 9,764,900
Granted Patent B2
US 9,764,900 · App. 14/914,700 · Granted Sep 19, 2017

Automatic rack storage system

Inventor: Eric Grosse (Langen, DE)
Assignee: TGW Logistics Group GmbH
B65G1/0492B60L5/40B60M1/34
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Quick Facts
Patent No.
US 9,764,900
App. No.
14/914,700
Granted
Sep 19, 2017
Kind
B2
Abstract

The invention relates to a rack storage system comprising a storage rack ( 1 ) with storage shelves ( 12 a, 12 b ) having storage spaces ( 17 ) for articles in rack stages ( 16 ) lying one above the other with a rack aisle ( 15 ) extending in between. Several guide tracks with first and second guide rails run along the rack aisle ( 15 ) ( 27, 28 ). First and second conveyor vehicles ( 3 a, 3 b ) can be moved on the guide tracks, each of the conveyor vehicles ( 3 a, 3 b ) having a drive motor ( 65 a, 65 b ) and an electronic control unit ( 66 a, 66 b ) and being controllable independently of one another. The first guide rail ( 27 ) is equipped with a first contact line arrangement ( 67 ) and the second guide rail ( 28 ) is equipped with a second contact line arrangement ( 68 ), each of the contact line arrangements ( 67, 68 ) comprising dedicated contact lines ( 69, 70 ). For energy and/or data supplying purposes, current collectors ( 71 a ) of the first conveyor vehicle ( 3 a ) contact the contact lines ( 69 ) of the first contact line arrangement ( 67 ) and current collectors ( 71 b ) of the second conveyor vehicle ( 3 b ) contact the contact lines ( 70 ) of the second contact line arrangement ( 68 ). The first conveyor vehicle ( 3 a ) and the second conveyor vehicle ( 3 b ) can be moved simultaneously and independently of one another on the same conveying track.

Claims (98)

1. Automatic rack storage system comprising:

a storage rack comprising storage shelves, said storage shelves comprising storage spaces for articles in rack stages, said rack stages lying one above the other,

a rack aisle extending between the storage shelves and between first and second storage rack sides of the storage rack,

an article handling unit comprising at least a first article elevator device, the first article elevator device comprising a first conveyor device, wherein said first conveyor device can be raised and lowered for storing and/or retrieving articles,

a plurality of guide tracks running along the rack aisle in at least some of the rack stages, each guide track comprising a first guide rail and a second guide rail, the first and second guide rails of the respective guide track extending as far as the article handling unit or extending past the article handling unit,

at least a first conveyor vehicle and a second conveyor vehicle for conveying the articles between the storage shelves and the article handling unit, wherein the at least first and second conveyor vehicles are moved along the respective guide track on the first and second guide rails, and wherein each of the at least first and second conveyor vehicles respectively comprises a drive motor and an electronic control unit and can be controlled independently of one another, and

at least one conveyor system connected to the first article elevator device for conveying articles to or from the first article elevator device,

wherein the first guide rail is equipped with a first contact line arrangement and the second guide rail is equipped with a second contact line arrangement and each of the first and second contact line arrangements comprises separate contact lines,

wherein the first conveyor vehicle contacts the contact lines of the first contact line arrangement via current collectors to obtain a power and/or data supply and the second conveyor vehicle contacts the contact lines of the second contact line arrangement via current collectors to obtain a power and/or data supply, and

wherein the first conveyor vehicle and the second conveyor vehicle can be moved along at least one of the guide tracks on the first and second guide rails thereof simultaneously and independently of one another.

2. A rack storage system according to claim 1 , wherein each of the first and second contact line arrangements respectively comprises an electric isolator and two separate contact lines electrically isolated from one another by the isolator.

3. A rack storage system according to claim 1 , wherein the first contact line arrangement and corresponding contact lines exclusively form a first power supply bus,

wherein the second contact line arrangement and corresponding contact lines exclusively form a second power supply bus,

wherein motor currents and/or control currents for the drive motor and/or for the electronic control unit of the first conveyor vehicle can be transmitted via the first power supply bus, and

wherein motor currents and/or control currents for the drive motor and/or for the electronic control unit of the second conveyor vehicle can be transmitted via the second power supply bus.

4. A rack storage system according to claim 3 , wherein the electronic control unit of the first conveyor vehicle and the electronic control unit of the second conveyor vehicle are connected to a central control system via a common, wireless communication network, and

wherein said communication network is a radio network that enables a two-way data transmission.

5. A rack storage system according to claim 1 , wherein the first contact line arrangement and corresponding contact lines form both a first power supply bus and a first data bus,

wherein the second contact line arrangement and corresponding contact lines form both a second power supply bus and a second data bus,

wherein both motor currents and/or control currents as well as data transmission signals for the drive motor and/or for the electronic control unit of the first conveyor vehicle can be transmitted via the contact lines of the first contact line arrangement, and

wherein both motor currents and/or control currents as well as data transmission signals for the drive motor and/or for the electronic control unit of the second conveyor vehicle can be transmitted via the contact lines of the second contact line arrangement.

6. A rack storage system according to claim 1 , wherein the first guide rails are secured to a first shelf and the second guide rails are secured to a second shelf,

wherein the first guide rails respectively comprise:

a projecting web facing the first shelf,

a top flange disposed at an angle with respect to the projecting web and having a horizontal running surface for running wheels of the first and second conveyor vehicles,

a bottom flange disposed at an angle to the projecting web, and

a guide web extending at an angle from the top flange in the direction towards the bottom flange and a guide surface for a first guide device of the first conveyor vehicle,

wherein the second guide rails respectively comprise:

a projecting web facing the second shelf,

a top flange disposed at an angle with respect to the projecting web and having a horizontal running surface for running wheels of the first and second conveyor vehicles,

a bottom flange disposed at an angle to the projecting web, and

a guide web extending at an angle from the top flange in the direction towards the bottom flange and comprising a guide surface for a second guide device of the second conveyor vehicles,

wherein the first and second contact line arrangements are each respectively arranged inside the profiled cross-section of the first guide rails and the second guide rails.

7. A rack storage system according to claim 1 , wherein the current collector of the first conveyor vehicle is disposed on a side of the conveyor vehicle facing the first guide rail.

8. A rack storage system according to claim 1 , wherein the current collector of the second conveyor vehicle is disposed on a side of the conveyor vehicle facing the second guide rail.

9. A rack storage system according to claim 1 , wherein the article handling unit further comprises a first buffer device,

wherein the first article elevator device and the first buffer device are disposed outside the rack aisle as a unit, and

wherein the first buffer device comprises waiting devices in the direction of the rack aisle on one of the sides of the first article elevator device, said waiting devices being included in at least some of the rack stages for buffering one or more articles to be stored and/or retrieved.

10. A rack storage system according to claim 9 , wherein the article handling unit further comprises:

a second article elevator device comprising a second conveyor device, wherein the second conveyor device can be raised and lowered for storing and/or retrieving articles, and

a second buffer device,

wherein the second article elevator device and the second buffer device are disposed outside the rack aisle as a unit, and

wherein the second buffer device comprises waiting devices on one of the sides of the second article elevator device, said waiting devices being included in at least some of the rack stages for buffering one or more articles to be stored and/or retrieved.

11. A rack storage system according to claim 10 , wherein the first article elevator device and the second article elevator device are installed spaced apart from one another by at least an aisle width, and

wherein the first article elevator device and the second article elevator device are arranged opposite one another in mirror image.

12. A rack storage system according to claim 1 , wherein the article handling unit further comprises a first buffer device, wherein the first article elevator device and the first buffer device are disposed outside the rack aisle as a unit, and

wherein the first buffer device comprises

first waiting devices in the direction of the rack aisle on one side of the first article elevator device, said first waiting devices being included in at least some of the rack stages for buffering one or more articles to be stored and/or retrieved, and

second waiting devices in the direction of the rack aisle on the other side of the first article elevator device, said second waiting devices being included in at least some of the rack stages for buffering one or more articles to be stored and/or retrieved.

13. A rack storage system according to claim 12 , wherein the article handling unit further comprises:

a second article elevator device comprising a second conveyor device, wherein the second conveyor device can be raised and lowered for storing and/or retrieving articles, and

a second buffer device,

wherein the second article device and the second buffer device are disposed outside the rack aisle as a unit,

wherein the second buffer device comprises

first waiting devices in the direction of the rack aisle on one side of the second article elevator device, said first waiting devices being included in at least some of the rack stages for buffering one or more articles to be stored and/or retrieved, and

second waiting devices in the direction of the rack aisle on the other side of the second article elevator device, said second waiting devices being included in at least some of the rack stages for buffering one or more articles to be stored and/or retrieved.

14. A rack storage system according to claim 13 , wherein the first article elevator device and the second article elevator device are installed spaced apart from one another by at least an aisle width, and

wherein the first article elevator device and the second article elevator device are arranged opposite one another in mirror image.

15. A rack storage system according to claim 1 , wherein the article handling unit is disposed between the sides of the front storage rack and is integrated in into the storage shelves.

16. A rack storage system according to claim 1 , wherein the article handling unit is adjoined to the first storage rack side of the storage rack.

17. A rack storage system according to claim 1 , further comprising a conveyor vehicle-elevator for accommodating at least one conveyor vehicle, and

wherein the conveyor vehicle-elevator adjoins the second storage rack side of the storage rack.

18. A method of storing and retrieving articles from an automatic rack storage system, the automatic rack storage system comprising:

a storage rack comprising storage shelves, said storage shelves comprising storage spaces for articles in rack stages, said rack stages lying one above the other,

a rack aisle extending between the storage shelves and between first and second storage rack sides of the storage rack,

an article handling unit comprising at least a first article elevator device, the first article elevator device comprising a first conveyor device, wherein said first conveyor device can be raised and lowered for storing and/or retrieving articles,

a plurality of guide tracks running along the rack aisle in at least some of the rack stages, each guide track comprising a first guide rail and a second guide rail, the first and second guide rails of the respective guide track extending as far as the article handling unit or extending past the article handling unit,

a first contact line arrangement,

a second contact line arrangement, each of the first and second contact line arrangements comprising separate contact lines,

at least a first conveyor vehicle and a second conveyor vehicle for conveying the articles between the storage shelves and the article handling unit, wherein the at least first and second conveyor vehicles are moved on the respective guide track on the first and second guide rails, and wherein each of the at least first and second conveyor vehicles respectively comprises a drive motor, an electronic control unit, and current collectors and can be controlled independently of one another via a control system, and

a conveyor system connected to the first article elevator device for conveying articles to or from the first article elevator device,

wherein the method comprises steps of:

using the automatic rack storage system,

moving the first conveyor vehicle and the second conveyor vehicle on at least one of the guide tracks, and

during the moving, supplying the first and second conveyor vehicles with power and/or data independently of one another via the respective current collectors contacting the separate contact lines of the first and second contact line arrangements.

19. A method according to claim 18 , wherein the article handling unit further comprises a first buffer device comprising:

retrieval waiting devices in the direction of the rack aisle on one side of the first article elevator device, the retrieval waiting devices being included in at least some of the rack stages for buffering one or more articles to be retrieved, and

storage waiting devices in the direction of the rack aisle on the other side of the first article elevator device, the storage waiting devices being included in at least some of the rack stages for buffering one or more articles to be stored,

wherein the moving of the first conveyor vehicle and the second conveyor vehicle on at least one of the guide tracks occurs in such a way that:

in a first operating phase, the first conveyor vehicle firstly serves a retrieval waiting device of the retrieval waiting devices and the second conveyor vehicle firstly serves a storage waiting device of the storage waiting devices, and

in a second operating phase at least one of the first and second conveyor vehicles secondly serves a retrieval waiting device of the retrieval waiting devices or a storage waiting device of the storage waiting devices, and

wherein the control system switches between the first and second operating phases for the first and second conveyor vehicles.

20. A method according to claim 19 , wherein in the second operating phase, the first and second conveyor vehicles either serve a retrieval waiting device of the retrieval waiting devices or a storage waiting device of the storage waiting devices.

21. A method according to claim 18 , wherein the first article elevator device further comprises a first buffer device,

wherein the article handling unit further comprises a second article elevator device comprising a second buffer device,

wherein the first article elevator device and the first buffer device are on a first side of the rack aisle and the second article elevator device and the second buffer device are on a second side of the rack aisle,

wherein the first buffer device comprises retrieval waiting devices in the direction of the rack aisle on one side of the first article elevator device, the retrieval waiting devices being included in at least some of the rack stages for buffering one or more articles to be retrieved,

wherein the second buffer device comprises storage waiting devices in the direction of the rack aisle on one side of the second article elevator device, the storage waiting devices being included in at least some of the rack stages for buffering one or more articles to be stored,

wherein the moving of the first conveyor vehicle and the second conveyor vehicle on at least one of the guide tracks occurs in such a way that:

in a first operating phase, the first conveyor vehicle serves a retrieval waiting device of the retrieval waiting devices or a storage waiting device of the storage waiting devices and conveys the article to be stored either from one of the storage waiting devices to one of the storage spaces serving as a buffer space or conveys the article to be retrieved from the buffer space to a retrieval waiting device of the retrieval waiting devices, and the second conveyor vehicle, independently of the first conveyor vehicle, conveys the article to be retrieved/stored between the buffer space and a predefined storage space, and

in a second operating phase, the second conveyor vehicle also serves a retrieval waiting device of the retrieval waiting devices or a storage waiting device of the storage waiting devices and either conveys the article to be stored from a storage waiting device of the storage waiting devices to one of the storage spaces serving as a buffer space or a predefined storage space, or conveys the article to be retrieved from the buffer space or predefined storage space to a retrieval waiting device of the retrieval waiting devices, and

wherein the control system switches between the first and second operating phases for the first and second conveyor vehicles.

22. A method according to claim 18 , wherein the article handling unit further comprises a first buffer device comprising waiting devices in the direction of the rack aisle on one side of the first article elevator device, the waiting devices being included in at least some of the rack stages for buffering one or more articles to be retrieved and/or articles to be stored,

wherein the moving of the first conveyor vehicle and the second conveyor vehicle on at least one of the guide tracks occurs in such a way that:

in a first operating phase, the first conveyor vehicle serves a storage waiting device of the waiting devices for buffering one or more articles to be retrieved or articles to be stored and either conveys the article to be stored from a storage waiting device of the storage waiting devices to one of the storage spaces serving as a buffer space or conveys the article to be retrieved from the buffer space to a retrieval waiting device of the waiting devices, and the second conveyor vehicle, independently of the first conveyor vehicle, conveys the article to be retrieved/stored between the buffer space and a predefined storage space, and

in a second operating phase, the second conveyor vehicle also serves a storage waiting device of the storage waiting devices and either conveys the article to be stored from a storage waiting device of the storage waiting devices to one of the storage spaces serving as a buffer space or a predefined storage space or conveys the article to be retrieved from the buffer space or predefined storage space to a storage waiting device of the storage waiting devices, and

wherein the control system switches between the first and second operating phases for the first and second conveyor vehicles.

23. A method according to claim 18 , wherein the movements of the first and second conveyor vehicles are monitored by an internal and/or external sensor system and/or an electronic route planning module in such a way that when switching between the first and second operating phase, a minimum distance is maintained between the first and second conveyor vehicles operating simultaneously on a respective guide track.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2025
From: TGW HOLDING GMBH
To: TGW LOGISTICS GMBH
Reel/Frame 071153/0419 →
CHANGE OF NAME Recorded May 19, 2025
From: TGW LOGISTICS GROUP GMBH
To: TGW HOLDING GMBH
Reel/Frame 071295/0514 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2016
From: GROSSE, ERIC
To: TGW LOGISTICS GROUP GMBH
Reel/Frame 037951/0742 →
Priority Claims (1)
AT A 50526/2013 · Aug 27, 2013 · national
Continuity (1)
Related Publication 20160297610A1 · Oct 13, 2016