IP Library Granted Patent US 9,780,677
Granted Patent B2
US 9,780,677 · App. 15/053,865 · Granted Oct 3, 2017

Electrical circuit for delivering power to consumer electronic devices

Inventors: Michael H. Freeman (Tulsa, OK); W.J. “Jim” Weaver, Jr. (Broken Arrow, OK); Mitchael C. Freeman (Sapupla, OK); Robert Dieter (Owasso, OK); Glenn Noufer (Maintou Springs, CO); Randall L. Sandusky (Divide, CO); Jim Sesters (Colorado Springs, CO); Neaz E. Farooqi (Colorado Springs, CO); Jim Devoy (Florissant, CO); Jay Cormier (Laguna Niguel, CA); Silvia Jaeckel (Divide, CO); Andrea Baschirotto (Tortona, IT); Piero Malcovati (Pavia, IT)
Assignee: Advanced Charging Technologies, LLC
H02M3/33546H02M1/08H02M1/12H02M1/14H02M1/36H02M3/07H02M3/073H02M3/158H02M3/33538H03M1/12H02M3/157H02M3/33515H02M2001/007H02M2001/0009H02M2001/0012H02M2001/0025H02M2001/0032H02M2001/0045Y02B70/16Y10T29/41
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Quick Facts
Patent No.
US 9,780,677
App. No.
15/053,865
Granted
Oct 3, 2017
Kind
B2
Abstract

An electrical circuit for providing electrical power for use in powering electronic devices is described herein. The electrical circuit includes a primary power circuit and a secondary power circuit. The primary power circuit receives an alternating current (AC) input power signal from an electrical power source and generates an intermediate direct current (DC) power signal. The intermediate DC power signal is generated at a first voltage level that is less than a voltage level of the AC input power signal. The secondary power circuit receives the intermediate DC power signal from the primary power circuit and delivers an output DC power signal to an electronic device. The output DC power signal is delivered at an output voltage level that is less than the first voltage level of the intermediate DC power signal.

Claims (49)

1. An electrical circuit for providing electrical power for use in powering electrical devices, comprising:

a switch capacitor voltage reduction device configured to receive an input power signal having an input voltage level from an electrical power source and generating an intermediate power signal having an intermediate voltage level that is less than the input voltage level, the switch capacitor voltage reduction device including a plurality of switching devices coupled to a pair of capacitors;

a forward converter coupled to the switch capacitor voltage reduction device for receiving the intermediate power signal and transmitting an output power signal to an electrical device, the output power signal having an output voltage level that is less than the intermediate voltage level, the forward converter including a forward regulator circuit coupled to a transformer; and

a controller coupled to the switch capacitor voltage reduction device and the forward converted, the controller configured to:

initiate a start-up mode upon receiving the input power signal from the power source, the start-up mode including energizing the switch capacitor voltage reduction device and the forward converter, and initiating a start-up counter including a predefined period of time;

initiate a normal operating mode upon expiration of the start-up counter, the normal operating mode including operating the switch capacitor voltage reduction device and the forward converter to deliver the output power signal to the electrical device, sensing a current level of the output power signal delivered to the electrical device, and transmitting control signals to the switch capacitor voltage reduction device and the forward converter to regulate the output power signal based on the sensed current level; and

initiate a sleep operating mode if the current level of the output power signal delivered to the electrical device is less than a predefined current level, the sleep operating mode including de-energizing the switch capacitor voltage reduction device and the forward converter.

2. The electrical circuit of claim 1 , the controller further configured to maintain the sleep operating mode when the current level of the output power signal is less than the predefined current value.

3. The electrical circuit of claim 1 , further comprising a control circuit including a bandgap generator, a high frequency oscillator, and an Analog-to-Digital Converter, the controller configured to disable the control circuit when initiating the sleep mode.

4. The electrical circuit of claim 3 , the controller further configured to initiate the start-up mode including:

initiating a first wake-up mode including energizing the control circuit and the switch capacitor voltage reduction device, and initiating a first wake-up counter; and

initiating a second wake-up mode upon expiration of the first wake-up counter, the second wake-up mode including energizing the forward converter and delivering control signals to the forward regulator circuit.

5. The electrical circuit of claim 4 , the controller further configured to:

initiate the second wake-up mode including initiating a second wake-up counter;

initiate the normal operating mode if the forward converter has stabilized before expiration of the second wake-up counter; and

initiate the sleep operating mode if the forward converter has not stabilized upon the expiration of the second wake-up counter.

6. The electrical circuit of claim 1 , the controller further configured to:

initiate the sleep operating mode including initiate a sleep counter; and

initiate the start-up mode upon expiration of the sleep counter.

7. The electrical circuit of claim 6 , the controller further configured to initiate the start-up mode if the forward converter has stabilized before expiration of a second wake-up counter.

8. The electrical circuit of claim 1 , further comprising a buck regulator device electrically coupled in parallel with the switch capacitor voltage reduction device, the controller further configured to

initiate the start-up mode including energizing the buck regulator device; and

initiate the normal operating mode including operating the switch capacitor voltage reduction device, the buck regulator device, and the forward converter to deliver the output power signal to the electrical device.

9. The electrical circuit of claim 8 , the controller further configured to de-energize the buck regulator circuit if the sensed current level is within a predefined low current range.

10. The electrical circuit of claim 9 , the controller further configured to regulate the switch capacitor voltage reduction device at a different frequency than the buck regulator circuit.

11. The electrical circuit of claim 1 , the controller further configured to:

detect a current drain of the output power signal from a high current level to a low current level; and

initiate a bump charge mode upon detecting the current drain, the bump charge mode including repeatedly sequentially initiating the sleep operating mode, the start-up mode, and the normal operating mode for a predefined period of time.

12. A method of operating an electrical circuit for delivering electrical power to electronic devices, the electrical circuit including a switch capacitor voltage reduction device including a plurality of switching devices coupled to a pair of capacitors and a forward converter including a forward regulator circuit coupled to a transformer, the switch capacitor voltage reduction device configured to receive an input power signal having an input voltage level from an electrical power source and generate an intermediate power signal having an intermediate voltage level that is less than the input voltage level, the forward converter configured to receive the intermediate power signal and transmit an output power signal to an electronic device having an output voltage level that is less than the intermediate voltage level, the method including the steps of:

initiating a start-up mode upon receiving the input power signal from the power source including energizing the switch capacitor voltage reduction device and the forward converter, and initiating a start-up counter including a predefined period of time;

initiating a normal operating mode upon expiration of the start-up counter including operating the switch capacitor voltage reduction device and the forward converter to deliver the output power signal to the electronic device, sensing a current level of the output power signal delivered to the electronic device, and transmitting control signals to the switch capacitor voltage reduction device and the forward converter to regulate the output power signal based on the sensed current level; and

initiating a sleep operating mode if the current level of the output power signal delivered to the electronic device is less than a predefined current level including de-energizing the switch capacitor voltage reduction device and the forward converter.

13. The method of claim 12 , including the step of maintaining the sleep operating mode when the current level of the output power signal is less than the predefined current value.

14. The method of claim 12 , wherein the electrical circuit includes a control circuit including a bandgap generator, a high frequency oscillator, and an Analog-to-Digital Converter, the method further includes the step of disabling the control circuit when initiating the sleep mode.

15. The method of claim 14 , including the steps of initiating the start-up mode including:

initiating a first wake-up mode including energizing the control circuit and the switch capacitor voltage reduction device, and initiating a first wake-up counter; and

initiating a second wake-up mode upon expiration of the first wake-up counter, the second wake-up mode including energizing the forward converter and delivering control signals to the forward regulator circuit.

16. The method of claim 15 , including the steps of:

initiating the second wake-up mode including initiating a second wake-up counter;

initiating the normal operating mode if the forward converter has stabilized before expiration of the second wake-up counter; and

initiating the sleep operating mode if the forward converter has not stabilized upon the expiration of the second wake-up counter.

17. The method of claim 12 , including the steps of:

initiating the sleep operating mode including initiate a sleep counter; and

initiating the start-up mode upon expiration of the sleep counter.

18. The method of claim 12 , wherein the electrical circuit includes a buck regulator device electrically coupled in parallel with the switch capacitor voltage reduction device, the method includes the steps of:

initiating the start-up mode including energizing the buck regulator device; and

initiating the normal operating mode including operating the switch capacitor voltage reduction device, the buck regulator device, and the forward converter to deliver the output power signal to the electronic device.

19. The method of claim 18 , including the step of de-energizing the buck regulator circuit if the sensed current level is within a predefined low current range.

20. The method of claim 19 , including the step of regulating the switch capacitor voltage reduction device at a different frequency than the buck regulator circuit.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2018
From: ADVANCED CHARGING TECHNOLOGIES, LLC
To: SMART PRONG TECHNOLOGIES, INC.
Reel/Frame 048267/0575 →
NOTICE OF LIS PENDENS Recorded Sep 12, 2017
From: NOTICE OF PENDING LAWSUIT TO REVOKE ASSIGNMENTS
To: FREEMAN, MICHAEL H, FREE
Reel/Frame 043812/0651 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2016
From: FREEMAN, MICHAEL H.; WEAVER, W.J. "JIM", JR.; FREEMAN, MITCHAEL C.; DIETER, ROBERT; NOUFER, GLENN; SANDUSKY, RANDALL L.; SESTERS, JIM; FAROOQI, NEAZ E.; DEVOY, JIM; CORMIER, JAY; JAECKEL, SILVIA; BASCHIROTTO, ANDREA; MALCOVATI, PIERO
To: ADVANCED CHARGING TECHNOLOGIES, LLC
Reel/Frame 037927/0342 →
Continuity (8)
Continuation 14681979 · Apr 8, 2015
Continuation 14526464 · Oct 28, 2014
Continuation 15053865
Continuation PCTUS2014062740 · Oct 28, 2014
Provisional Application 62069672 · Oct 28, 2014
Provisional Application 61949171 · Mar 6, 2014
Provisional Application 61896557 · Oct 28, 2013
Related Publication 20160365802A1 · Dec 15, 2016