Manual sonic welding machine
View Patent ↗A system and method is presented that provides a manual sonic welding device for welding multiple labels or other articles together. The manual sonic welding device includes an anvil and a head. The anvil is where the labels are placed on the welding device and allows the high frequency vibration from the welding device to be directed to the proper interfaces of the labels. The head allows the multiple labels to be assembled under pressure. Additionally, the manual sonic welding device includes a converter, a sonic horn, and a power supply to seal the multiple labels together. The power supply delivers a high power AC signal, the converter converts the electrical signal into a mechanical vibration, and the sonic horn applies the mechanical vibration to the labels to be welded. The manual sonic welding device also includes dual safety switches which activate the device.
1. A sonic welding device for removably attaching a plurality of labels, comprising:
an anvil having adjustable fencing;
a head;
a converter;
a sonic horn;
a power supply; and
wherein the power supply delivers an electrical signal, the converter converts the electrical signal into a mechanical vibration, and the sonic horn applies the high frequency, mechanical vibration to the plurality of labels to be welded forming a plurality of welded labels; and
where the weld can be adjusted for strength.
2. The sonic welding device of claim 1 , wherein the device further comprises at least one safety switch which activates the device.
3. The sonic welding device of claim 1 , further comprising an air cylinder.
4. The sonic welding device of claim 3 , further comprising a solenoid valve for controlling the air cylinder.
5. The sonic welding device of claim 1 , further comprising a nut pressure control.
6. The sonic welding device of claim 1 , wherein strength of the welding is such that the top and the bottom label can be torn off without destroying the other labels.
7. The sonic welding device of claim 1 , wherein at least a portion of the fencing is adjustable.
8. The sonic welding device of claim 1 , wherein the head is knurled or textured.
9. The sonic welding device of claim 1 , wherein the converter and sonic horn are specifically tuned to resonate at the same ultrasonic frequency.
10. The sonic welding device of claim 1 , wherein the ultrasonic frequency is in the range of 20-40 kHz.
11. A sonic welding device for removably attaching a plurality of labels, comprising:
an anvil, that has adjustable fencing;
a head;
a converter;
a sonic horn; that utilizes ultrasonic power to apply the mechanical vibration;
a power supply for delivering an electrical signal; and
wherein the converter converts the electrical signal into a high frequency, mechanical vibration, and the sonic horn applies the high frequency, mechanical vibration to the plurality of labels forming a plurality of welded labels such that labels can be manually pulled or stripped away from a stack without destroying other labels of the stack or product.