IP Library Granted Patent US 9,908,862
Granted Patent B2
US 9,908,862 · App. 14/912,052 · Granted Mar 6, 2018

Methods of producing alkylfurans

Inventors: Dimitri A. Hirsch-Weil (Sacramento, CA); Makoto N. Masuno (Elk Grove, CA); John Bissell (Sacramento, CA); Dennis A. Hucul (Midland, MI); Alex B. Wood (Sacramento, CA); Robert Joseph Araiza (Sacramento, CA); Daniel R. Henton (Midland, MI)
Assignee: MICROMIDAS, INC.
C07D307/36C07D307/34
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Quick Facts
Patent No.
US 9,908,862
App. No.
14/912,052
Granted
Mar 6, 2018
Kind
B2
Abstract

Provided herein are methods of producing dialkylfurans, such as 2,5-dimethylfuran, and other alkyl furans, such as 2-methylfuran. For example, 2,5-dimethylfuran may be produced by reducing (5-methylfuran-2-yl)methanol or 2-(chloromethyl)-5-methylfuran.

Claims (104)

1. A method of producing a compound of formula (I′):

wherein:

R 1′ is C m alkyl, wherein m is an integer greater than or equal to 0, provided that when m is 0, R 1′ is H; and

R 2′ is C n alkyl, wherein n is an integer greater than or equal to 1,

the method comprising converting a compound of formula (A) to the compound of formula (I′) in the presence of hydrogen, a catalyst and a reagent of formula (i), (ii) or (iii), or any combination thereof,

wherein:

the compound of formula (A) is:

wherein:

R 1a is C m alkyl, or —(CH 2 ) m Y, wherein:

m is as defined for formula (I′), provided that when m is 0, R 1a is H; and

Y is halo; and

R 2a is —(CH 2 ) n-1 CH(O), —(CH 2 ) n OH, or —(CH 2 ) n X, wherein:

n is as defined for formula (I′); and

X is halo; and

the reagent of formula (i) is:

wherein:

each R a , R b and R c is independently H, aliphatic, aryl, or heteroaryl; or

R a and R b are taken together with the nitrogen atoms to which they are connected to form a cyclic moiety having at least 3 ring atoms; provided that when R c is H or methyl, then one of R a and R b is other than methyl; and

the reagent of formula (ii) is:

wherein:

(A) each R a , R b , R c and R d is independently H, aliphatic, aryl or heteroaryl; or

(B) R a and R b are taken together with the nitrogen atoms to which they are connected to form a cyclic moiety having at least 3 ring atoms; and each R c and R d is independently H, aliphatic, aryl or heteroaryl; or

(C) each R a and R b is independently H, aliphatic, aryl or heteroaryl; and R c and R d are taken together with the nitrogen atoms to which they are connected to form a cyclic moiety having at least 3 ring atoms; or

(D) R a and R b are taken together with the nitrogen atoms to which they are connected to form a cyclic moiety having at least 3 ring atoms; and R c and R d are taken together with the nitrogen atoms to which they are connected to form a cyclic moiety having at least 3 ring atoms; or

(E) each R a and R c is independently H, aliphatic, aryl or heteroaryl; and R b and R d are taken together with the nitrogen atoms to which they are connected to form a cyclic moiety having at least 5 ring atoms; or

(F) each R b and R d is independently H, aliphatic, aryl or heteroaryl; and R a and R c are taken together with the nitrogen atoms to which they are connected to form a cyclic moiety having at least 5 ring atoms; and

the reagent of formula (iii) is:

wherein:

each R a and R c is independently H, aliphatic, aryl or heteroaryl; and

t is an integer greater than or equal to 0.

2. The method of claim 1 , wherein the compound of formula (I′) is a compound of formula (I-a) or (I-b):

wherein R 1′ is C m alkyl, wherein m is an integer greater than or equal to 1.

3. The method of claim 1 , wherein the compound of formula (I′) is

4. The method of claim 1 , wherein the compound of formula (A) is a compound of formula (A-i) or (A-ii):

wherein m is an integer greater than or equal to 1.

5. The method of claim 1 , wherein R 1a is C m alkyl.

6. The method of claim 1 , wherein R 1a is —(CH 2 ) m Y.

7. The method of claim 1 , wherein R 2a is —(CH 2 ) n-1 CH(O).

8. The method of claim 1 , wherein R 2a is —(CH 2 ) n OH.

9. The method of claim 1 , wherein R 2a is —(CH 2 ) n X.

10. The method of claim 1 , wherein the compound of formula (A) is

11. The method of claim 1 , wherein the compound of formula (A) is:

wherein:

R 1a is —(CH 2 ) m Y, wherein:

m is an integer greater than or equal to 1; and

Y is halo; and

R 2a is —(CH 2 ) n-1 CH(O), wherein:

n is an integer greater than or equal to 1.

12. The method of claim 1 , wherein the compound of formula (A) is:

wherein:

R 1a is C m alkyl, wherein:

m is an integer greater than or equal to 1; and

R 2a is —(CH 2 ) n-1 CH(O), wherein:

n is an integer greater than or equal to 1.

13. The method of claim 1 , wherein the compound of formula (A) is:

wherein:

R 1a is C m alkyl, wherein:

m is an integer greater than or equal to 1; and

R 2a is —(CH 2 ) n OH, wherein:

n is an integer greater than or equal to 1.

14. The method of claim 1 , wherein the compound of formula (A) is:

wherein:

R 1a is H; and

R 2a is —(CH 2 ) n-1 CH(O), wherein:

n is an integer greater than or equal to 1.

15. The method of claim 1 , wherein the compound of formula (A) is:

wherein:

R 1a is H: and

R 2a is —(CH 2 ) n OH, wherein:

n is an integer greater than or equal to 1.

16. The method of claim 1 , wherein the compound of formula (A) is:

wherein:

R 1a is H: and

R 2a is —(CH 2 ) n X, wherein:

n is an integer greater than or equal to 1; and

X is halo.

17. The method of claim 1 , wherein the compound of formula (A) is:

wherein:

R 1a is C m alkyl, wherein:

m is an integer greater than or equal to 1; and

R 2a is —(CH 2 ) n X, wherein:

n is an integer greater than or equal to 1; and

X is halo.

18. The method of claim 1 , wherein Y is chloro.

19. The method of claim 1 , wherein X is chloro.

20. The method of claim 1 , wherein the reagent of formula (i), (ii) or (iii) is selected from the group consisting of

or any combinations thereof.

21. The method of claim 1 , wherein the compound of formula (A) is converted to the compound of formula (I′) in the further presence of acid.

22. The method of claim 1 , wherein the compound of formula (A) is converted to the compound of formula (I′) in the further presence of solvent.

23. The method of claim 22 , wherein the solvent comprises organic solvent.

24. The method of claim 22 , wherein the solvent comprises aromatic solvent.

25. The method of claim 22 , wherein the solvent comprises at least one mono-aryl compound, at least one di-aryl compound, or at least one tri-aryl compound, or any mixtures thereof.

26. The method of claim 25 , wherein the at least one mono-aryl compound is toluene or para-xylene.

27. A method of producing 2,5-dimethylfuran, comprising:

a) providing (5-methylfuran-2-yl)methanol;

b) converting the (5-methylfuran-2-yl)methanol to 2-(chloromethyl)-5-methylfuran in the presence of an acid; and

c) reducing the 2-(chloromethyl)-5-methylfuran to produce 2,5-dimethylfuran.

28. The method of claim 27 , wherein the (5-methylfuran-2-yl)methanol is provided by:

i) providing 5-methylfuran-2-carbaldehyde; and

ii) converting the 5-methylfuran-2-carbaldehyde to (5-methylfuran-2-yl)methanol in the presence of acid, hydrogen and a catalyst.

29. The method of claim 27 , wherein the (5-methylfuran-2-yl)methanol is provided by:

i) providing 5-(chloromethyl)furfural;

ii) converting the 5-(chloromethyl)furfural to 5-methylfuran-2-carbaldehyde in the presence of hydrogen and a catalyst; and

iii) converting the 5-methylfuran-2-carbaldehyde in the presence of acid, hydrogen and a catalyst.

Assignments (5)
CHANGE OF NAME Recorded Feb 14, 2022
From: MICROMIDAS, INC.
To: ORIGIN MATERIALS OPERATING, INC.
Reel/Frame 059109/0403 →
SECURITY INTEREST Recorded Nov 12, 2019
From: MICROMIDAS, INC,
To: PM OPERATING, LTD.
Reel/Frame 050980/0661 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2018
From: MICHIGAN MOLECULAR INSTITUTE
To: MICROMIDAS, INC.
Reel/Frame 044588/0536 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2018
From: HIRSCH-WEIL, DIMITRI A.; MASUNO, MAKOTO N.; BISSELL, JOHN; WOOD, ALEX B.; ARAIZA, ROBERT JOSEPH
To: MICROMIDAS, INC.
Reel/Frame 044588/0563 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2018
From: HUCUL, DENNIS A.; HENTON, DANIEL R.
To: MICHIGAN MOLECULAR INSTITUTE
Reel/Frame 044588/0577 →
Continuity (2)
Provisional Application 61866491 · Aug 15, 2013
Related Publication 20160200700A1 · Jul 14, 2016