IP Library Granted Patent US 9,914,021
Granted Patent B2
US 9,914,021 · App. 15/132,909 · Granted Mar 13, 2018

Golf ball

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Quick Facts
Patent No.
US 9,914,021
App. No.
15/132,909
Granted
Mar 13, 2018
Kind
B2
Abstract

An object of the present invention is to provide a golf ball traveling a great distance on driver shots. The present invention provides a golf ball comprising a spherical core including an inner layer and an outer layer, an intermediate layer and a cover, wherein a difference (H X+1 −H X−1 ) between a hardness (H X+1 ) at a point outwardly away in a radial direction from a boundary between the inner layer and the outer layer of the spherical core by 1 mm and a hardness (H X−1 ) at a point inwardly away in the radial direction from the boundary between the inner layer and the outer layer of the spherical core by 1 mm is 0 or more in Shore C hardness, a surface hardness (H X+Y ) of the spherical core is more than 65 in Shore C hardness, an angle α of a hardness gradient of the inner layer is 0° or more, a difference (α−β) between the angle α and an angle β of a hardness gradient of the outer layer is 0° or more, a total thickness of a thickness (Tm) of the intermediate layer and a thickness (Tc) of the cover is 3 mm or less, and the cover has a highest hardness among the constituent members of the golf ball.

Claims (31)

1. A golf ball comprising a spherical core, an intermediate layer positioned outside the spherical core, and a cover positioned outside the intermediate layer, wherein

the spherical core consists of an inner layer and an outer layer,

a difference (H X+1 −H X−1 ) between a hardness (H X+1 ) at a point outwardly away in a radial direction from a boundary between the inner layer and the outer layer of the spherical core by 1 mm and a hardness (H X−1 ) at a point inwardly away in the radial direction from the boundary between the inner layer and the outer layer of the spherical core by 1 mm is 0 or more in Shore C hardness,

a surface hardness (H X+Y ) of the spherical core is more than 65 in Shore C hardness,

a difference (Hm−H x+y ) between a hardness (Hm) of the intermediate layer and the surface hardness (H X+Y ) of the spherical core is 1 or less in Shore C hardness,

an angle α of a hardness gradient of the inner layer calculated by a formula (1) ranges from 0° to 45°,

an angle β of a hardness gradient of the outer layer calculated by a formula (2) ranges from −20° to +20°,

a difference (α−β) between the angle α and the angle β is 0° or more,

a total thickness of a thickness (Tm) of the intermediate layer and a thickness (Tc) of the cover is 3 mm or less, and

the cover has a hardness that is highest among the spherical core inner and outer layers, as well as the intermediate layer of the golf ball,

α=(180/π)× a tan [{ H x−1 −Ho }/( X− 1)]  (1)

β=(180/π)× a tan [{ H X+Y −H x+1 }/( Y− 1)]  (2)

where X represents a radius (mm) of the inner layer, Y represents a thickness (mm) of the outer layer, Ho represents a center hardness (Shore C) of the spherical core, H X−1 represents the hardness (Shore C) at the point inwardly away in the radial direction from the boundary between the inner layer and the outer layer of the spherical core by 1 mm, H X+1 represents the hardness (Shore C) at the point outwardly away in the radial direction from the boundary between the inner layer and the outer layer of the spherical core by 1 mm, and H X+Y represents the surface hardness (Shore C) of the spherical core.

2. The golf ball according to claim 1 , wherein the center hardness (Ho) of the spherical core is less than 65 in Shore C hardness, and the difference (α−β) between the angle α and the angle β ranges from 24.8° to 85°.

3. The golf ball according to claim 1 , wherein the angle β ranges from −20° to 0°.

4. The golf ball according to claim 1 , wherein a hardness (Hc) of the cover is 75 or more in Shore C hardness.

5. The golf ball according to claim 1 , wherein a hardness (Hm) of the intermediate layer ranges from 60 to 85 in Shore C hardness.

6. The golf ball according to claim 1 , wherein a difference (Hc-Hm) between a hardness (Hc) of the cover and a hardness (Hm) of the intermediate layer ranges from 5 to 31 in Shore C hardness.

7. The golf ball according to claim 1 , wherein a difference (Hc−H X+Y ) between a hardness (Hc) of the cover and the surface hardness (H X+Y ) of the spherical core ranges from 1 to 16 in Shore C hardness.

8. The golf ball according to claim 1 , wherein a ratio (Tc/Tm) of the thickness (Tc) of the cover to the thickness (Tm) of the intermediate layer ranges from 1.00 to 5.00.

9. The golf ball according to claim 1 , wherein the thickness (Tc) of the cover ranges from 0.5 mm to 2.5 mm.

10. The golf ball according to claim 1 , wherein the thickness (Tm) of the intermediate layer ranges from 0.5 mm to 2.0 mm.

11. The golf ball according to claim 1 , wherein the hardness (H X−1 ) ranges from 63 to 82 in Shore C hardness.

12. The golf ball according to claim 1 , wherein the hardness (H X+1 ) ranges from 70 to 90 in Shore C hardness.

13. The golf ball according to claim 1 , wherein a difference (H x−1 −Ho) between the hardness (H X−1 ) and the center hardness (Ho) of the spherical core ranges from 4 to 27 in Shore C hardness.

14. The golf ball according to claim 1 , wherein a difference (H X+Y −H x+1 ) between the surface hardness (H X+Y ) of the spherical core and the hardness (H X+1 ) ranges from −7 to 10 in Shore C hardness.

15. The golf ball according to claim 1 , wherein a difference (H X+Y −Ho) between the surface hardness (H X+Y ) and the center hardness (Ho) of the spherical core ranges from 14 to 35 in Shore C hardness.

16. The golf ball according to claim 1 , wherein the radius (X) of the inner layer ranges from 7 mm to 16 mm.

17. The golf ball according to claim 1 , wherein the thickness (Y) of the outer layer ranges from 3 mm to 12 mm.

18. The golf ball according to claim 1 , wherein a ratio (Y/X) of the thickness (Y) of the outer layer to the radius (X) of the inner layer ranges from 0.2 to 2.0.

19. The golf ball according to claim 1 , wherein the intermediate layer is formed from a resin composition including an ionomer resin and a thermoplastic elastomer containing a styrene block as a resin component.

Assignments (2)
MERGER Recorded Apr 17, 2018
From: DUNLOP SPORTS CO. LTD.
To: SUMITOMO RUBBER INDUSTRIES, LTD.
Reel/Frame 045959/0204 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2016
From: MIMURA, KOHEI; SAJIMA, TAKAHIRO; TACHIBANA, KOSUKE
To: DUNLOP SPORTS CO. LTD.
Reel/Frame 038330/0449 →