IP Library Granted Patent US 6,904,983
Granted Patent B2
US 6,904,983 · App. 10/355,674 · Granted Jun 14, 2005

Low-contact area cutting element

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Quick Facts
Patent No.
US 6,904,983
App. No.
10/355,674
Granted
Jun 14, 2005
Kind
B2
Abstract

A cutting element for a drag-type drill bit comprises a cutter body having a generally cylindrical base section adapted for snug-fitting engagement in a socket of a drill bit body. The cutter body is secured to the bit body by brazing or other conventional attachment techniques. The cutter body further has a generally cylindrical cutting section integral with the base section. The cutting section has at least one inclined surface extending from a top surface of the cutting section partially along the length of the generally cylindrical cutting section. The cutter body may comprise a sintered tungsten carbide and the top surface may comprise a layer of super hard material.

Claims (32)

1. A cutting element for a drag-type drill bit, comprising:

a cutter body having a generally cylindrical base section adapted for snug-fitting engagement in a socket of a drill bit body;

the cutter body having a generally cylindrical mid-portion disposed between a cutting section and the base section;

the cutter body having a plurality of inclined surfaces extending from the mid-portion to a top surface of the cutting section; and

a plurality of channels formed in the top surface of the cutting section between adjacent inclined surfaces.

2. The cutting element as in claim 1 wherein the cutter body comprises a sintered tungsten carbide, and the top surface comprises a layer of super-hard material.

3. The cutting element of claim 1 , wherein the inclined surfaces are configured such that a top view of the cutter body comprises a generally polygonal shape.

4. The cutting element of claim 1 , wherein a top surface of the cutter body comprises a generally planar surface.

5. The cuffing element of claim 1 , wherein a top surface of the cutter body comprises a generally convex surface.

6. The cutting element of claim 1 , wherein a top surface of the cutter body comprises a generally concave surface.

7. The cutting element of claim 1 , wherein the cutter body comprises a sintered tungsten carbide.

8. A cutting element comprising:

a cutter body having a generally cylindrical base section adapted for snug-fitting engagement in a socket of a drill bit body;

the cutter body having a generally cylindrical cutting section integral with the base section, the cutting section having a plurality of inclined surfaces extending from a top surface of the cutting section partially along the length of the generally cylindrical cutting section; and

a channel formed in the top surface of the cutting section between adjacent inclined surfaces; and

the cutting section has a polygonal shape at the top surface.

9. The cutting surface as in claim 8 wherein the inclined surfaces are spaced apart at the top surface.

10. The cutting element as in claim 9 wherein the channel formed in the top surface of the cutting section between adjacent inclined surfaces comprises a separation between adjacent inclined surfaces.

11. A cutting element for a drag-type drill bit, comprising:

a cutter body having a base section at one end, a cutting section at another end opposite the base section, and a generally cylindrical mid-portion disposed between the base section and the cutting section;

a plurality of inclined surfaces each extending from the mid-portion to the cutting section;

each of the plurality of inclined surface being separated from adjacent ones of the plurality of inclined surfaces by a plurality of channels formed in the cutting section; and

the inclined surfaces being configured such that a top view of the cutter body comprises a generally polygonal shape.

12. The cutting element of claim 11 , further comprising a layer of super-hard material formed integrally to portions of a top surface of the cutting section.

13. The cutting element as in claim 12 wherein the layer of super-hard material comprises a polycrystalline diamond.

14. The cutting element of claim 11 , further comprising a recessed portion formed within a top surface of the cutting section, the recessed portion including a disk shaped center.

15. The cuffing element of claim 14 , further comprising a plurality of radially extending channels disposed upon the recessed portion and around the disk shaped center.

16. The cutting element of claim 15 , wherein the radially extending channels extend from a first area adjacent the disk shaped center, to a second area adjacent the inclined surfaces.

17. The cutting element as in claim 11 wherein a top surface of the cutting element comprises a generally planar surface.

18. The cutting element as in claim 11 wherein a top surface of the cutting element comprises a generally convex surface.

19. The cutting element as in claim 11 wherein a top surface of the cutting element comprises a generally concave surface.

20. The cutting surface as in claim 11 wherein the cutter body comprises a sintered tungsten carbide.

Assignments (21)
RELEASE OF SECURITY INTEREST Recorded Jun 4, 2014
From: CREDIT SUISSE AG, CAYMAN ISLAND BRANCH
To: VAREL INTERNATIONAL IND., L.P
Reel/Frame 033083/0969 →
SECURITY AGREEMENT Recorded Jan 31, 2013
From: VAREL INTERNATIONAL ENERGY FUNDING CORP.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 029731/0721 →
PATENT SECURITY AGREEMENT Recorded Jan 23, 2013
From: VAREL INTERNATIONAL IND., L.P.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 029682/0024 →
RELEASE OF SECURITY INTEREST Recorded Jan 16, 2013
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: VAREL INTERNATIONAL IND., L.P.
Reel/Frame 029644/0462 →
RELEASE OF SECURITY INTEREST Recorded Feb 8, 2012
From: DRILLBIT WCF II LIMITED
To: VAREL INTERNATIONAL IND., L.P.
Reel/Frame 027787/0370 →
RELEASE OF SECURITY INTEREST Recorded Sep 27, 2011
From: DRILLBIT WCF LIMITED
To: VAREL INTERNATIONAL IND., L.P.
Reel/Frame 026972/0575 →
SECURITY AGREEMENT Recorded Sep 26, 2011
From: VAREL INTERNATIONAL IND., L.P.
To: DRILLBIT WCF II LIMITED
Reel/Frame 026970/0678 →
NOTICE OF SUBSTITUTION OF AGENT IN INTELLECTUAL PROPERTY Recorded Sep 16, 2011
From: LEHMAN COMMERCIAL PAPER INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 027127/0635 →
SECURITY AGREEMENT Recorded Mar 1, 2011
From: VAREL INTERNATIONAL IND., L.P.
To: DRILLBIT WCF LIMITED
Reel/Frame 025877/0447 →
SECURITY AGREEMENT Recorded Dec 21, 2007
From: VAREL INTERNATIONAL IND., L.P.
To: LEHMAN COMMERCIAL PAPER INC., AS COLLATERAL AGENT
Reel/Frame 020299/0001 →
RELEASE OF SECURITY INTEREST Recorded Dec 12, 2007
From: APOLLO INVESTMENT CORPORATION, AS ADMINISTRATIVE AGENT
To: VAREL INTERNATIONAL IND., L.P.
Reel/Frame 020234/0047 →
SECURITY AGREEMENT Recorded Nov 16, 2006
From: VAREL INTERNATIONAL IND., L.P.
To: APOLLO INVESTMENT CORPORATION, AS ADMINISTRATIVE AGENT
Reel/Frame 018524/0255 →
RELEASE OF SECURITY INTEREST Recorded Nov 2, 2006
From: THE ROYAL BANK OF SCOTLAND PLC
To: VAREL INTERNATIONAL IND., L.P.
Reel/Frame 018471/0092 →
CHANGE OF NAME Recorded Oct 4, 2006
From: VAREL INTERNATIONAL ACQUISITION, L.P.
To: VAREL INTERNATIONAL IND., L.P.
Reel/Frame 018338/0918 →
SECURITY AGREEMENT Recorded Jun 9, 2005
From: VAREL INTERNATIONAL ACQUISITION, L.P.
To: THE ROYAL BANK OF SCOTLAND PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 016105/0830 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2005
From: VAREL INTERNATIONAL, LTD
To: VAREL INTERNATIONAL ACQUISITION, L.P.
Reel/Frame 016097/0619 →
RE-RECORD TO CORRECT THE EXECUTION DATE OF THE FIRST ASSIGNOR AND TO CORRECT THE NAME OF THE THIRD ASSIGNOR, PREVIOUSLY RECORDED ON REEL 015767 FRAME 0285, ASSIGNOR CONFIRMS THE ASSIGNMENT OF THE ENTIRE INTEREST. Recorded Mar 30, 2005
From: THIGPEN, GARY M.; KEITH, CARL W.; CUILLIER, BRUNO
To: VAREL INTERNATIONAL, LTD.
Reel/Frame 015863/0207 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED ON REEL 013726 FRAME 0986. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 11, 2005
From: THIGPEN, GARY M.; KEITH, CARL W.; CUILLIER, BERNARD
To: VAREL INTERNATIONAL, LTD.
Reel/Frame 015767/0285 →
MERGER Recorded Mar 22, 2004
From: VAREL INTERNATIONAL, INC.
To: VAREL ACQUISITION, LTD.
Reel/Frame 015197/0884 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2004
From: VAREL ACQUISITION, LTD.
To: VAREL INTERNATIONAL, LTD.
Reel/Frame 015198/0147 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2003
From: THIGPEN, GARY M.; KEITH, CARL W.; CUILLIER, BRUNO
To: VAREL INTERNATIONAL, INC.
Reel/Frame 013726/0986 →