IP Library Granted Patent US 7,635,783
Granted Patent B2
US 7,635,783 · App. 10/583,574 · Granted Dec 22, 2009

Meso-selective synthesis of ansa-metallocenes

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Quick Facts
Patent No.
US 7,635,783
App. No.
10/583,574
Granted
Dec 22, 2009
Kind
B2
Abstract

The present invention relates to a process for the meso-selective preparation of ansa-metallocene complexes of the formula (I), which comprises reacting a ligand starting compound of the formula (II) with a transition metal compound of the formula III, where R 1 , R 1 are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms, R 2 , R 2 are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms, R 3 is a bulky organic radical which has at least 3 carbon atoms, is bound to the oxygen atom via a nonaromatic carbon or silicon atom and may be substituted by halogen atoms or further organic radicals having from 1 to 20 carbon atoms and may also contain heteroatoms selected from the group consisting of Si, N, P, O and S, T, T′ are identical or different and are each a divalent organic group which has from 1 to 40 carbon atoms and together with the cyclopentadienyl ring forms at least one further saturated or unsaturated, substituted or unsubstituted ring system having a ring size of from 5 to 12 atoms, where T and T′ may contain the heteroatoms Si, Ge, N, P, As, Sb, O, S, Se or Te within the ring system fused to the cyclopentadienyl ring, A is a bridge consisting of a divalent atom or a divalent group, M 1 is an element of group 3, 4, 5 or 6 of the Periodic Table of the Elements or the lanthanides, the radicals X are identical or different and are each an organic or inorganic radical which is able to be replaced by a cyclopentadienyl anion, x is a natural number from 1 to 4, M 2 is an alkali metal, an alkaline earth metal or a magnesium monohalide fragment, p is 1 in the case of doubly positively charged metal ions or 2 in the case of singly positively charged metal ions or metal ion fragments, LB is an uncharged Lewis base ligand, and y is a natural number from 0 to 6, and also the subsequent reaction of these complexes to form ansa-metallocenes of the formula (IV), the use of transition metal compounds of the formula (III) for preparing metallocenes and also transition metal compounds of the formula (III), ansa-metallocene complexes of the formula (I) and the use of these as constituents of catalyst systems for the polymerization of olefines.

Claims (100)

1. A process for meso-selective preparation of ansa-metallocene complexes of formula (I):

which comprises reacting a ligand starting compound of formula (II):

with a transition metal compound of formula (III):

(LB) y M 1 (OR 3 )X x+1   (III)

where

R 1 , R 1′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

R 2 , R 2′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

R 3 is a bulky organic radical comprising at least 3 carbon atoms, and is bound to the oxygen atom via a nonaromatic carbon or silicon atom, and may be substituted by halogen atoms or further organic radicals comprising from 1 to 20 carbon atoms, and optionally comprise at least one heteroatom selected from the group consisting of Si, N, P, O and S;

T, T′ are identical or different and are each a divalent organic group comprising from 1 to 40 carbon atoms, and together with the cyclopentadienyl rings form at least one further saturated or unsaturated, substituted or unsubstituted ring system comprising from 5 to 12 atoms, where T and T′ optionally comprises at least one heteroatom selected from Si, Ge, N, P, As, Sb, O, S, Se or Te;

A is a bridge consisting of a divalent atom or a divalent group;

M 1 is at least one lanthanide or an element of group 3, 4, 5 or 6 of the Periodic Table of Elements;

X are identical or different and are each an organic or inorganic radical which is able to be replaced by a cyclopentadienyl anion;

x is a natural number from 1 to 4;

M 2 is an alkali metal, an alkaline earth metal, or a magnesium monohalide fragment;

p is 1 when M 2 is a doubly positively charged metal ion, or 2 when M 2 is a singly positively charged metal ion or metal ion fragment;

LB is an uncharged Lewis base ligand;

and

y is a natural number from 0 to 6.

2. The process as claimed in claim 1 , wherein an ansa-metallocene complex of formula (I) is converted into an ansa-metallocene complex of formula (IV):

where

R 1 , R 1′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

R 2 , R 2′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

T, T′ are identical or different and are each a divalent organic group comprising from 1 to 40 carbon atoms, and together with the cyclopentadienyl rings form at least one further saturated or unsaturated, substituted or unsubstituted ring system comprising from 5 to 12 atoms, where T and T′ optionally comprises at least one heteroatom selected from Si, Ge, N, P, As, Sb, O, S, Se or Te;

A is a bridge consisting of a divalent atom or a divalent group;

M 1 is at least one lanthanide or an element of group 3, 4, 5 or 6 of the Periodic Table of Elements;

X are identical or different and are each an organic or inorganic radical which is able to be replaced by a cyclopentadienyl anion; and

x is a natural number from 1 to 4;

comprising reacting the ansa-metallocene complexes of formula (I) with at least one suitable elimination reagent in a subsequent reaction step.

3. The process as claimed in claim 1 , wherein

R 1 , R 1′ are identical or different and are each a C 1 -C 10 -alkyl;

R 2 , R 2′ are each hydrogen;

T, T′ are identical or different and are each an unsubstituted 1,3-butadiene-1,4-diyl group or a 1,3-butadiene-1,4-diyl group substituted with from 1 to 4 R 4 radicals, where R 4 can be identical or different and are organic radicals having from 1 to 40 carbon atoms; and

A is ethylene, substituted ethylene or substituted silylene.

4. The process as claimed in claim 2 , wherein

R 1 , R 1′ are identical or different and are each a C 1 -C 10 -alkyl;

R 2 , R 2′ are each hydrogen;

T, T′ are identical or different and are each an unsubstituted 1,3-butadiene-1,4-diyl group or a 1,3-butadiene-1,4-diyl group substituted with from 1 to 4 R 4 radicals, where R 4 can be identical or different and are organic radicals having from 1 to 40 carbon atoms; and

A is ethylene, substituted ethylene or substituted silylene.

5. The process as claimed in claim 1 , wherein

R 3 is an alkyl radical branched in an α position, and comprises from 4 to 40 carbon atoms, and is optionally substituted by at least one halogen atom or organic radical comprising from 1 to 10 carbon atoms;

M 1 is Ti, Zr or Hf;

X is halogen;

x is 2;

LB is a cyclic or acyclic ether or diether;

and

y is 1 or 2.

6. The process as claimed in claim 2 , wherein

R 3 is an alkyl radical branched in an α position, and comprises from 4 to 40 carbon atoms, and is optionally substituted by at least one halogen atom or organic radical comprising from 1 to 10 carbon atoms;

M 1 is Ti, Zr or Hf;

X is halogen;

x is 2;

LB is a cyclic or acyclic ether or diether;

and

y is 1 or 2.

7. The process as claimed in claim 1 , wherein

M 2 is Li, Na, K, MgCl, MgBr, MgI or Mg.

8. The process as claimed in claim 2 , wherein

M 2 is Li, Na, K, MgCl, MgBr, MgI or Mg.

9. A method for preparing ansa-metallocene complexes comprising reacting a metallocene complex with a transition metal compound of formula (III):

(LB) y M 1 (OR 3 )X X+1   (III).

10. A transition metal compound of the formula (III):

(LB) y M 1 (OR 3 )X X+1   (III)

where

R 3 is a bulky organic radical comprising at least 3 carbon atoms, and is bound to the oxygen atom via a nonaromatic carbon or silicon atom, and may be substituted by halogen atoms or further organic radicals comprising from 1 to 20 carbon atoms, and optionally comprise at least one heteroatom selected from the group consisting of Si, N, P, O and S;

M 1 is at least one lanthanide or an element of group 3, 4, 5 or 6 of the Periodic Table of Elements;

X are identical or different and are each an organic or inorganic radical which is able to be replaced by a cyclopentadienyl anion;

x is a natural number from 1 to 4;

LB is an uncharged Lewis base ligand;

and

y is a natural number from 0 to 6.

11. A method for preparing ansa-metallocene complexes of formula (IV) as set forth in claim 2 comprising reacting a metallocene complex of formula (I):

where

R 1 , R 1′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

R 2 , R 2′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

R 3 is a bulky organic radical comprising at least 3 carbon atoms, and is bound to the oxygen atom via a nonaromatic carbon or silicon atom, and may be substituted by halogen atoms or further organic radicals comprising from 1 to 20 carbon atoms, and optionally comprise at least one heteroatom selected from the group consisting of Si, N, P, O and S;

T, T′ are identical or different and are each a divalent organic group comprising from 1 to 40 carbon atoms, and together with the cyclopentadienyl rings form at least one further saturated or unsaturated, substituted or unsubstituted ring system comprising from 5 to 12 atoms, where T and T′ optionally comprises at least one heteroatom selected from Si, Ge, N, P, As, Sb, O, S, Se or Te;

A is a bridge consisting of a divalent atom or a divalent group;

M 1 is at least one lanthanide or an element of group 3, 4, 5 or 6 of the Periodic Table of Elements;

X are identical or different and are each an organic or inorganic radical which is able to be replaced by a cyclopentadienyl anion; and

x is a natural number from 1 to 4;

with a transition metal compound.

12. An ansa-metallocene complex of formula (I):

where

R 1 , R 1′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

R 2 , R 2′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

T, T′ are identical or different and are each a divalent organic group comprising from 1 to 40 carbon atoms, and together with the cyclopentadienyl rings form at least one further saturated or unsaturated, substituted or unsubstituted ring system comprising from 5 to 12 atoms, where T and T′ optionally comprises at least one heteroatom selected from Si, Ge, N, P, As, Sb, O, S, Se or Te;

A is a bridge consisting of a divalent atom or a divalent group;

R 3 is an alkyl radical branched in an α position, and comprises from 4 to 40 carbon atoms, and is optionally substituted by at least one halogen atom or organic radical comprising from 1 to 10 carbon atoms;

M 1 is Ti, Zr or Hf;

X is halogen; and

x is 2.

13. A constituent of a catalyst system for polymerizing at least one olefin comprising an ansa-metallocene complex of formula (I):

R 1 , R 1′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

R 2 , R 2′ are identical or different and are each hydrogen or an organic radical having from 1 to 40 carbon atoms;

R 3 is an alkyl radical branched in an α position, and comprises from 4 to 40 carbon atoms, and is optionally substituted by at least one halogen atom or organic radical comprising from 1 to 10 carbon atoms;

T, T′ are identical or different and are each a divalent organic group comprising from 1 to 40 carbon atoms, and together with the cyclopentadienyl rings form at least one further saturated or unsaturated, substituted or unsubstituted ring system comprising from 5 to 12 atoms, where T and T′ optionally comprises at least one heteroatom selected from Si, Ge, N, P, As, Sb, O, S, Se or Te;

A is a bridge consisting of a divalent atom or a divalent group;

M 1 is at least one lanthanide or an element of group 3, 4, 5 or 6 of the Periodic Table of Elements;

X are identical or different and are each an organic or inorganic radical which is able to be replaced by a cyclopentadienyl anion; and

x is a natural number from 1 to 4.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded May 5, 2010
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: LYONDELL CHEMICAL TECHNOLOGY, L.P.; EQUISTAR CHEMICALS, LP
Reel/Frame 024337/0856 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS AND PATENT APPLICATIONS Recorded Mar 26, 2008
From: BASELL POLYOLEFINE GMBH; ARCO CHEMICAL TECHNOLOGY L.P.; ARCO CHEMICAL TECHNOLOGY, INC.; ATLANTIC RICHFIELD COMPANY; BASELL NORTH AMERICA, INC.; EQUISTAR CHEMICALS. LP.; LYONDELL CHEMICAL COMPANY; LYONDELL CHEMICAL TECHNOLOGY, L.P.; LYONDELL PETROCHEMICAL COMPANY; NATIONAL DISTILLERS AND CHEMICAL CORPORATION; OCCIDENTAL CHEMICAL CORPORATION; OLIN CORPORATION; QUANTUM CHEMICAL CORPORATION; BASELL POLYOLEFIN GMBH
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 020704/0562 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2006
From: CHEVALIER, REYNALD; MULLER, PATRIK; SIDOT, CHRISTIAN; TELLIER, CHRISTIAN; GARCIA, VALERIE; DELANCRAY, LUDOVIC
To: BASELL POLYOLEFINE GMBH
Reel/Frame 018024/0407 →