IP Library Granted Patent US 7,290,602
Granted Patent B2
US 7,290,602 · App. 11/010,168 · Granted Nov 6, 2007

Internal shock absorber bypass plunger

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Quick Facts
Patent No.
US 7,290,602
App. No.
11/010,168
Granted
Nov 6, 2007
Kind
B2
Abstract

A bypass plunger having one or more internal shock absorbing elements and a variety of bypass orifice options is disclosed.

Claims (36)

1. A plunger comprising:

a cylindrical body having an upper end, a lower end, and an internal longitudinal orifice;

said lower end connectable to a bypass valve assembly, the bypass valve assembly comprising a moveable actuator rod positionable in an open and a closed bypass mode, whereby a pressurized gas bypasses the internal longitudinal orifice when the actuator rod is positioned in the open bypass mode during a plunger fall;

an internal shock absorbing assembly in connection with the cylindrical body and the bypass valve assembly; and

wherein a falling or a rising of the plunger results in the plunger hitting a well stop, causing the internal shock absorbing assembly to absorb a portion of an impact force created by the plunger striking the well stop.

2. The plunger of claim 1 , wherein the internal shock absorbing assembly further comprises a cylinder housing connectable to the bypass valve assembly.

3. The plunger of claim 2 , wherein the cylinder housing of the internal shock absorbing assembly is connectable to the cylindrical body through a captive collar.

4. The plunger of claim 1 , wherein the internal shock absorbing assembly further comprises an internal shock absorbing element supportable within the cylindrical body.

5. The plunger of claim 4 , wherein the internal shock absorbing element further comprises a spring.

6. The plunger of claim 4 , wherein the internal shock absorbing element further comprises an elastomer.

7. The plunger of claim 1 , wherein the bypass valve assembly further comprises one or more variably sized bypass orifices to receive and deliver a flow of pressurized gas from a well bottom to the internal longitudinal orifice when the actuator rod is positioned in the open bypass mode.

8. The plunger of claim 1 , wherein the bypass valve assembly further comprises a clutch to hold the actuator rod in the respective open or closed positions.

9. The plunger of claim 7 , wherein the bypass valve assembly further comprises a cylindrical housing having one or more variable set positions for adjusting a size of one or more bypass orifices.

10. The plunger of claim 1 , wherein the upper end further comprises a connecting member connectable to an upper internal shock absorbing assembly.

11. The plunger of claim 10 , wherein said upper internal shock absorbing assembly further comprises a cylinder housing connectable to said cylindrical body through a captive collar.

12. The plunger of claim 10 , wherein the upper internal shock absorbing assembly further comprises an internal shock absorbing element supportable within the cylindrical body.

13. A plunger comprising:

a mandrel body having two ends;

a first of said ends having a connecting member to connect thereto a shock absorbing assembly;

said shock absorbing assembly comprising an internal shock absorbing element capable of absorbing a portion of an impact force created when a falling or a rising of the plunger results in the plunger hitting a well stop;

said internal shock absorbing element being supportable within the mandrel body; and

wherein said shock absorbing assembly is connectable to a bypass valve assembly, said bypass valve assembly further comprising a moveable actuator rod positionable in an open and a closed bypass mode, whereby a pressurized gas bypasses a internal longitudinal orifice of said mandrel body when said actuator rod is positioned in the open bypass mode during a plunger fall.

14. The plunger of claim 13 , wherein said shock absorbing assembly further comprises a collar to contain said internal shock absorbing element within said mandrel body.

15. The plunger of claim 13 , wherein said bypass valve assembly further comprises one or more variably sized bypass orifices to receive and deliver a flow of pressurized gas from a well bottom to said internal longitudinal orifice when said actuator rod is positioned in the open bypass mode.

16. The plunger of claim 13 , wherein said second of said ends further comprises a connecting member connectable to a second shock absorbing assembly.

17. The plunger of claim 16 , wherein said second shock absorbing assembly further comprises a cylinder housing connectable to said mandrel body through a captive collar.

18. The plunger of claim 16 , wherein said second shock absorbing assembly further comprises an internal shock absorbing element supportable within said mandrel body.

19. A plunger comprising:

a mandrel means having an internal conduit, said mandrel means functioning to pass fluids through a casing of the plunger;

an internal shock absorbing means connectable to said mandrel means and functioning to absorb a portion of an impact force created by the plunger striking a well stop; and

a lower end bypass valve means connectable to the internal shock absorbing means and functioning to pass fluids through the mandrel means in an open mode, and block fluids in a closed mode.

20. A plunger comprising:

an elongate body having an upper end and a lower end;

each of said upper and lower ends comprising an internal shock absorbing assembly;

said lower end further comprising a bypass valve assembly connectable to the lower end internal shock absorbing assembly; and

wherein a falling or a rising of the plunger results in the plunger hitting a well stop causing each of said internal shock absorbing assemblies to absorb a portion of an impact force created by the plunger striking the stop.

Assignments (10)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
MERGER Recorded Dec 20, 2023
From: PCS FERGUSON, INC.
To: CHAMPIONX LLC
Reel/Frame 065925/0893 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
SECURITY AGREEMENT Recorded May 9, 2018
From: APERGY (DELAWARE) FORMATION, INC.; APERGY BMCS ACQUISITION CORP.; APERGY ENERGY AUTOMATION, LLC; HARBISON-FISCHER, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 046117/0015 →
CHANGE OF NAME Recorded Dec 15, 2014
From: PRODUCTION CONTROL SERVICES, INC.
To: PCS FERGUSON, INC.
Reel/Frame 034630/0529 →
RELEASE OF SECURITY INTEREST Recorded Apr 26, 2012
From: GENERAL ELECTRIC CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
To: PRODUCTION CONTROL SERVICES, INC.
Reel/Frame 028109/0402 →
AMENDMENT AND ASSIGNMENT OF PATENT SECURITY AGREEMENT Recorded Mar 12, 2008
From: MERRILL LYNCH BUSINESS FINANCIAL SERVICES, INC., AS RESIGNING ADMINISTRATIVE AGENT
To: GENERAL ELECTRIC CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
Reel/Frame 020638/0368 →
SECURITY AGREEMENT Recorded Jan 11, 2007
From: PRODUCTION CONTROL SERVICES, INC.
To: MERRILL LYNCH CAPITAL, A DIVISION OF MERRILL LYNCH BUSINESS FINANCIAL SERVICES INC., AS ADMINISTRATIVE AGENT
Reel/Frame 018731/0991 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2004
From: VICTOR, BRUCE M.
To: PRODUCTION CONTROL SERVICES
Reel/Frame 016081/0702 →