IP Library Granted Patent US 7,307,124
Granted Patent B2
US 7,307,124 · App. 11/049,097 · Granted Dec 11, 2007

Hot-melt adhesive composition for non-wovens

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,307,124
App. No.
11/049,097
Granted
Dec 11, 2007
Kind
B2
Abstract

Hot-melt adhesive compositions used in non-woven assemblies, comprising: (a) 100 parts by weight of a block copolymer of the formula S-(I/B)-S, wherein S represents a predominantly poly(styrene) block and (I/B) represents a polymer block obtained by at random copolymerization of a mixture of predominantly isoprene and butadiene in a weight ratio in the range of from 70:30 to 30:70, wherein the total block copolymer has a melt flow index measured at 200° C./5 kg in the range of from 0.1 to 12 g/10 min. and has a poly(styrene) content of from 28 to 50 wt % and a coupling efficiency of from 50 to 100%, (b) from 250 to 300 parts by weight of a tackifying resin, (c) from 50 to 150 parts by weight of a plasticizer, and (d) from 0 to 3 parts by weight of auxiliaries, such as stabilizers and/or antioxidants, and disposable articles, comprising at least a non-woven element and assembled by the use of said hot-melt adhesive compositions.

Claims (28)

1. A hot-melt adhesive composition used in non-woven assemblies, comprising

(a) 100 parts by weight of a block copolymer of the formula [S-(I/B)] n X, wherein S represents a predominantly poly(styrene) block and (I/B) represents a polymer block obtained by a random copolymerization of a mixture of predominantly isoprene and butadiene in a weight ratio in the range of from 70:30 to 30:70, wherein n is an integer in the range of from 3 to 5, and wherein X is the remainder of a coupling agent, wherein the block copolymer has a poly(styrene) content of from 28 to 50 wt % and a coupling efficiency of from 50 to 100%, and a melt flow index measured at 200° C./5 kg ranging from 1.0 to 12 g/10 min,

(b) from 250 to 300 parts by weight of a tackifying resin,

(c) from 50 to 150 parts by weight of a plasticizer, and

(d) from 0 to 3 parts by weight of one or more stabilizers and/or antioxidants.

2. The adhesive composition of claim 1 , wherein the block (I/B) has been obtained by a random polymerization of a mixture of butadiene and isoprene in a weight ratio of from 60:40 to 40:60.

3. The adhesive composition of claim 1 , wherein the block (I/B) has been obtained by a random polymerization of a mixture of butadiene and isoprene in a weight ratio of from 55:45 to 45:55.

4. The adhesive composition of claim 2 , wherein the (I/B) block has a vinyl content in the polymerized butadiene in the range of from 7 to 12 wt % and a vinyl content in the polymerized isoprene in the range of from 4 to 8 wt %.

5. The adhesive composition of claim 1 , wherein the (I/B) block, has a vinyl content in the polymerized butadiene in the range of from 7 to 9 wt % and a vinyl content in the polymerized isoprene in the range of from 4 to 6 wt %.

6. The adhesive composition of claim 4 , wherein the block copolymer S-(I/B)-S has a polystyrene content of from 28 to 35 wt %.

7. The adhesive composition of claim 1 , wherein the block copolymer S-(I/B)-S has a polystyrene content of from 29 to 33 wt %.

8. The adhesive composition of claim 1 , wherein from 250 to 280 parts by weight of hydrocarbon resin per 100 parts by weight of block copolymer have been included.

9. The adhesive composition of claim 1 , wherein the coupling efficiency of the block copolymer [S-(I/B)] n X is from 50 to 85%.

10. The adhesive composition of claim 6 , wherein the coupling efficiency of the block copolymer [S-(I/B)] n X is from 50 to 85%.

11. The adhesive composition of claim 10 , wherein the one or more stabilizers and/or antioxidants are present in an amount from 0.5 to 3 parts by weight.

12. A disposable article selected from the group consisting of infant and adult diapers or sanitary napkins, incontinent pads, bed pads, feminine pads, and panty shields, comprising at least one non-woven element and assembled by the use of the hot-melt adhesive comprising

(a) 100 parts by weight of a block copolymer of the formula [S-(I/B)] n X, wherein S represents a predominantly poly(styrene) block and (I/B) represents a polymer block obtained by a random copolymerization of a mixture of predominantly isoprene and butadiene in a weight ratio in the range of from 70:30 to 30:70, wherein n is an integer in the range of from 3 to 5, and wherein X is the remainder of a coupling agent, wherein the block copolymer has a poly(styrene) content of from 28 to 50 wt % and a coupling efficiency of from 50 to 100%, and a melt flow index measured at 200° C./5 kg ranging from 1.0 to 12 g/10 min,

(b) from 250 to 300 parts by weight of a tackifying resin,

(c) from 50 to 150 parts by weight of a plasticizer, and

(d) from 0 to 3 parts by weight of one or more stabilizers and/or antioxidants.

13. A block copolymer of the formula [S-(I/B)] n X wherein S represents a predominantly poly(styrene) block and (I/B) represents a polymer block obtained by a random copolymerization of a mixture of predominantly isoprene and butadiene in a weight ratio in the range of from 60:40 to 40:60, wherein n is an integer in the range of from 3 to 5, wherein X is the residue of a coupling agent and wherein the total block copolymer has a melt flow index measured at 200° C./5 kg in the range of from 1.0 to 12 g/10 min., and has a poly(styrene content of from 28 to 50 wt % and a coupling efficiency of from 50 to 100%.

14. The block copolymer of claim 13 , wherein the S blocks have been derived from substantially pure styrene.

15. The block copolymer of claim 14 , wherein the (I/B) block has a vinyl content in the polymerized butadiene in the range of from 7 to 12 wt % and a vinyl content in the polymerized isoprene in the range of from 4 to 8 wt %.

16. The block copolymer of claim 13 , wherein the (I/B) block has a vinyl content in the polymerized butadiene in the range of from 7 to 9 wt % and a vinyl content in the polymerized isoprene in the range of from 4 to 6 wt %.

17. The block copolymer of claim 15 , wherein the block copolymer [S-(I/B)] n X has a polystyrene content of from 28 to 35 wt %.

18. The block copolymer of claim 13 , wherein the block copolymer [S-(I/B)] n X has a polystyrene content of from 28 to 35 wt %.

19. The block copolymer of claim 13 , wherein the block copolymer [S-(I/B)] n X has a coupling efficiency of from 50 to 85%.

20. The block copolymer of claim 17 , wherein the block copolymer [S-(I/B)] n X has a coupling efficiency of from 50 to 85%.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT PATENT NUMBER 7720798 AND REPLACE WITH PATENT NUMBER 7220798 PREVIOUSLY RECORDED ON REEL 025845 FRAME 0795. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE BY SECURED PARTY. Recorded Dec 16, 2015
From: USB AG, STAMFORD BRANCH
To: KRATON POLYMERS U.S. LLC
Reel/Frame 037312/0070 →
RELEASE OF SECURITY INTEREST Recorded Feb 24, 2011
From: UBS AG, STAMFORD BRANCH
To: KRATON POLYMERS U.S. LLC
Reel/Frame 025845/0795 →
SUPPLEMENT TO PATENT SECURITY AGREEMENT Recorded May 18, 2006
From: KRATON POLYMERS U.S. LLC
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 017892/0158 →