Adaptive defrost control circuit with relay power saving feature
View Patent ↗A defrost heater relay control circuit having reduced power consumption during a de-energized mode of operation is provided. The relay drive circuit utilizes a series connected capacitor to introduce a phase shift in the AC current waveform such that the amount of real power dissipated in the circuit during periods when the defrost heater control relay is de-energized is greatly reduced. This effectively shorts out the relay drive voltage without generating heat due to real power dissipation through the switched circuitry that disables the relay.
1. A relay drive circuit for switching a defrost heater control relay comprising:
an input adapted to receive an alternating current (AC) voltage;
a reactive element coupled in line with the input;
a first clamping circuit coupled to the reactive element, the output of the first clamping circuit adapted to be coupled to a first terminal of a control coil of the defrost heater control relay; and
a switching circuit coupled to the output of the first clamping circuit, the switching circuit operable to null down a voltage of the first clamping circuit when activated;
wherein the reactive element is a capacitor; and
wherein the switching circuit includes at least one resistive element through which the voltage of the clamping circuit is pulled down.
2. The circuit of claim 1 , wherein the capacitor introduces a phase shift of current flowing through the at least one resistive element so as to reduce an amount of real power dissipated thereby.
3. The circuit of claim 1 , wherein the switching circuit comprises at least two transistors and a resistor network coupled to a defrost cycle controller.
4. The circuit of claim 1 , further comprising a second clamping circuit coupled to a negative node of the first clamping circuit and adapted to be coupled to a second terminal of the control coil of the defrost heater control coil.
5. The circuit of claim 4 , wherein the second clamping circuit is adapted to provide a 5 volt voltage output.
6. The circuit of claim 1 , further comprising a transient voltage suppression element coupled in line with the reactive element.
7. The circuit of claim 1 , wherein the first clamping circuit is adapted to be charged during a positive half cycle of the AC voltage, and wherein the first clamping circuit provides power to the first terminal of the control coil of the defrost heater control coil during a negative half cycle of the AC voltage when the switching circuit is not activated.
8. The circuit of claim 1 , further comprising a first steering diode coupled between the reactive element and the first clamping circuit, and a second steering diode coupled between the reactive element and a return terminal.
9. The circuit of claim 8 , wherein the reactive element is coupled to the anode of the first steering diode and to the cathode of the second steering diode.
10. A drive circuit for controlling energization of a defrost heater; comprising:
an input adapted to receive an alternating current (AC) voltage;
a capacitor coupled in parallel with a resistor, and coupled in line with the input;
a first energy storage element coupled to the capacitor;
a defrost heater control relay coupled to the first energy storage element;
a switching circuit coupled to the first energy storage element;
an energy dissipation circuit coupled to the switching circuit, wherein the energy dissipation circuit includes a plurality of resistive elements through which the voltage of the first energy storage element is pulled down; and
a defrost cycle controller coupled to the switching circuit, the defrost cycle controller configured to activate the switching circuit disable the defrost heater control relay.
11. The circuit of claim 10 , wherein the capacitor is operable to introduce a phase shift of current flowing through the energy dissipation circuit so as to reduce an amount of real power dissipated thereby.
12. The circuit of claim 11 , further comprising a transient suppression resistor coupled in line with the input prior to the capacitor.
13. The circuit of claim 10 , further comprising a second energy storage element coupled between the first energy storage element and a return.
14. The circuit of claim 13 , further comprising a Zener diode coupled in parallel with the second energy storage element to limit a voltage thereacross to approximately five volts.
15. The circuit of claim 10 , further comprising a first steering diode coupled between the capacitor and the first energy storage element, and a second steering diode coupled between the capacitor and the return, and wherein the capacitor is coupled to the anode of the first steering diode and to the cathode of the second steering diode.
16. The circuit of claim 10 , wherein the capacitor is operable to introduce a phase shift of current flowing through the energy dissipation circuit so as to reduce an amount of heat generated thereby.
17. The circuit of claim 10 , further comprising a Zener diode coupled in parallel with the first energy storage element to limit a voltage thereacross to approximately twenty four volts to drive the defrost heater control relay.
18. The relay drive circuit of claim 1 , wherein the reactive element is coupled in parallel with a resistive element.
19. The drive circuit of claim 10 , wherein the switching circuit comprises a first transistor and a second transistor, wherein the collector of the first transistor is coupled to the base of the second transistor.