Ink-jet receiver having improved gloss
View Patent ↗The use of a boric acid, borate or derivate and/or salt thereof in a subbing layer coated onto a non resin-coated support beneath an upper layer comprising a binder and an inorganic particulate material such as fumed silica and an under layer between the upper layer and the subbing layer, which under layer comprises a binder and an inorganic particulate material such as calcium carbonate, increases the gloss of an ink jet receiver formed thereby whilst maintaining good ink absorption, good image density and minimizing puddling and associated coalescence, and where the receiver otherwise suffers from surface-cracking, decreases the propensity to cracking.
1. An ink jet receiver comprising
a non resin-coated support;
a subbing layer comprising a boric acid, borate or derivative and/or salt thereof;
an upper layer having a dry weight of from 5 to 25 g/m 2 and comprising a binder and a first inorganic particulate material having a mean particulate diameter of 500 nm or less; and
an under layer, between said subbing layer and said upper layer, said under layer having a dry weight of up to 50 g/m 2 and comprising a binder and a second inorganic particulate material,
wherein the weight ratio of said binder in said under layer to said boric acid, borate or derivative and/or salt thereof in said subbing layer is 4:1 or less.
2. An ink-jet receiver as claimed in claim 1 , wherein said second inorganic particulate material has a mean diameter greater than that of said first inorganic particulate material.
3. An ink jet receiver as claimed in claim 2 , wherein said second inorganic particulate material has a mean particulate diameter of from 500 to 1500 nm.
4. An ink-jet receiver as claimed in claim 1 , wherein said second inorganic particulate material is calcium carbonate.
5. An ink-jet receiver as claimed in claim 1 , wherein said first inorganic particulate material comprises fumed silica and/or colloidal silica.
6. An ink jet receiver as claimed in claim 1 , wherein said binder in said under layer is present in an amount of from 1% to 20% by weight of the combined weight of said inorganic particulate material and said binder in said under layer.
7. An ink-jet receiver as claimed in claim 6 , wherein said binder in said under layer is present in an amount of from 1% to 3% by weight of the combined weight of said inorganic particulate material and said binder in said under layer.
8. An ink jet receiver as claimed in claim 1 , wherein said first inorganic particulate material has a mean diameter of from 60 to 180 nm.
9. An ink-jet receiver as claimed in claim 1 , wherein said subbing layer comprises said boric acid, borate or derivative and/or salt thereof in a dry laydown of from 0.1 to 4 g/m 2 .
10. An ink jet receiver as claimed in claim 1 , wherein said subbing layer comprises a polymer that does not substantially react with said boric acid, borate or derivative thereof and/or salt thereof and the weight for weight ratio of said polymer to said boric acid, borate or derivative thereof and/or salt thereof is from 80:20 to 40:60.
11. A method of manufacturing an ink jet receiver, said ink-jet receiver comprising
a non resin-coated support;
a subbing layer comprising a boric acid, borate or derivative and/or salt thereof;
an upper layer comprising a binder and a first inorganic particulate material; and
an under layer, between said subbing layer and said upper layer comprising a binder and a second inorganic particulate material,
wherein the weight ratio of said binder in said under layer to said boric acid, borate or derivative and/or salt thereof in said subbing layer is 4:1 or less;
said method comprising
coating a subbing formulation onto a said support to form said subbing layer, said subbing formulation comprising an aqueous dispersion of an adhesive polymer material and said boric acid, borate or derivative and/or salt thereof, and allowing said subbing layer to dry;
coating a first coating formulation onto said support above said subbing layer to form said under layer, having a dry weight of up to 50 g/m 2 , on said support, said first coating formulation comprising an aqueous dispersion of said second inorganic particulate material and said binder;
coating onto said support above said first coating formulation a second coating formulation to form said upper layer, having a dry weight of from 5 to 25 g/m 2 , above said under layer, said second coating formulation comprising an aqueous dispersion of said binder and said first inorganic particulate material having a mean diameter of 500 nm or less; and
drying the coated support.
12. A method of printing, said method comprising the steps of providing an ink-jet printer capable of responding to digital data signals, providing said printer with ink, providing the printer with an ink-jet receiver and causing a set of digital signals corresponding to a desired printed image to be sent to said printer, said ink-jet receiver comprising
a non resin-coated support;
a subbing layer comprising a boric acid, borate or derivative and/or salt thereof;
an upper layer having a dry weight of from 5 to 25 g/m 2 and comprising a binder and a first inorganic particulate material having a mean particulate diameter of 500 nm or less; and
an under layer, between said subbing layer and said upper layer, said under layer having a dry weight of up to 50 g/m 2 and comprising a binder and a second inorganic particulate material,
wherein the weight ratio of said binder in said under layer to said boric acid, borate or derivative and/or salt thereof in said subbing layer is 4:1 or less.