Non-circular can end with corner-mounted tab and tooling and a conversion press for providing same

1. Tooling adapted to manufacture a non-circular can end for attachment to a container having walls which form a non-circular opening, said non-circular can end comprising:

a recessed panel having a product side facing toward said container and a public side facing away therefrom;

a number of safety folds integrally connected to the recessed panel;

a non-circular score line adjacent to the safety folds that defines a severable panel portion in said recessed panel, said severable panel portion having a corner with a predetermined radius of curvature;

a tab attached to said severable panel portion with a rivet at said corner thereof, said tab including a handle end and a nose end, said nose end structured to sever said scoreline at said corner when said handle end is lifted;

a chuckwall having a first end and a second end, said first end of said chuckwall integral with said recessed panel; and

a seaming portion integral with the second end of said chuckwall and structured to attach and secure said non-circular can end to the walls of said container with the scoreline located adjacent to the first end of the chuckwall, wherein said tooling comprises:

upper tooling and lower tooling wherein one of at least some of said upper and lower tooling is adapted to be advanced towards the other of at least some of said upper and lower tooling in order to form an initial bubble bend for the formation of said integral rivet in said corner of said severable panel portion and to form at least one of said number of preliminary folds integral with said recessed panel.

2. The tooling of claim 1 wherein one of at least some of said upper tooling and lower tooling is adapted to be advanced towards the other of at least some of said upper and lower tooling in order to form a button bend for the formation of said integral rivet and to make said scoreline defining said severable panel portion.

3. The tooling of claim 2 wherein one of at least some of said upper and lower tooling is adapted to be advanced towards the other of at least some of said upper and lower tooling in order to form a second button bend for the formation of said integral rivet and to complete said number of safety folds.

4. The tooling of claim 3 wherein one of at least some of said upper and lower tooling is adapted to be advanced towards the other of at least some of said upper and lower tooling in order to complete the formation of said recessed panel and to prepare said integral rivet for receiving and securing said tab at said corner of said severable panel portion.

5. The tooling of claim 1 wherein said at least some of said upper tooling and lower tooling is coupled to a first station,

wherein said first station upper tooling includes an upper cap, an upper ring and a first rivet insert,

wherein said first station lower tooling is aligned opposite from said first station upper tooling and includes a lower cap, a lower ring and a first rivet projection,

wherein said lower cap and said lower ring are adapted to engage the product side of said recessed panel and to cooperate with said upper cap and said upper ring, respectively, in order to form said at least one of said number of preliminary folds, and

wherein said first rivet projection is adapted to cooperate with said first rivet insert in order to engage and deform a portion of said recessed panel thereby forming said initial bubble bend of said integral rivet.

6. The tooling of claim 2 wherein said at least some of said upper tooling and lower tooling is coupled to a second station,

wherein said second station upper tooling includes a scoring knife and a second rivet insert,

wherein said scoring knife is structured to score the public side of said recessed panel proximate to said chuckwall,

wherein said second station lower tooling is aligned opposite from said second station upper tooling and includes a lower cap with a rounded supporting surface and a second rivet projection,

wherein the rounded supporting surface of said lower cap is adapted to support the product side of said recessed panel during the formation of said scoreline, and

wherein said second rivet projection is adapted to cooperate with said second rivet insert in order to engage and further deform said portion of said recessed panel thereby forming said button bend for the formation of said integral rivet.

7. The tooling of claim 3 wherein said at least some of said upper tooling and lower tooling is coupled to a third station,

wherein said third station upper tooling includes an upper cap, an upper ring and a third rivet insert,

wherein said third station lower tooling is aligned opposite said third station upper tooling and includes a lower cap, a lower ring and a third rivet projection,

wherein said upper and lower caps and said upper and lower rings cooperate, respectively, to engage said recessed panel in order to form the remainder of said number of safety folds, and

wherein said third rivet projection engages the product side of said recessed panel and cooperates with said third rivet insert in order to engage and further deform said portion of said recessed panel thereby forming a shank portion for said integral rivet, said shank portion having a predetermined diameter.

8. The tooling of claim 4 wherein said at least some of said upper tooling and lower tooling is coupled to a fourth station,

wherein said fourth station upper tooling includes an upper cap having a rivet recess and an upper cap insert for engaging the public side of said recessed panel,

wherein said fourth station lower tooling is aligned opposite said fourth station upper tooling and includes a lower cap, a fourth rivet projection and at least one cap projection,

wherein said lower cap and said at least one cap projection thereof are adapted to engage the product side of said recessed panel and to cooperate with said upper cap in order to finish the formation of said recessed panel, and

wherein said fourth rivet projection is adapted to cooperate with said rivet recess in order to avoid deformation of the rivet onto which said tab will be secured.

9. A conversion press adapted to convert a shell into a non-circular can end for attachment to a container having walls which form a non-circular opening, said non-circular can end comprising:

a recessed panel having a product side facing toward said container and a public side facing away therefrom;

a number of safety folds integrally connected to the recessed panel;

a non-circular score line adjacent to the safety folds that defines a severable panel portion in said recessed panel, said severable panel portion having a corner with a predetermined radius of curvature;

a tab attached to said severable panel portion with a rivet at said corner thereof, said tab including a handle end and a nose end, said nose end structured to sever said scoreline at said corner when said handle end is lifted;

a chuckwall having a first end and a second end, said first end of said chuckwall integral with said recessed panel; and

a seaming portion integral with the second end of said chuckwall and structured to attach and secure said non-circular can end to the walls of said container with the scoreline located adjacent to the first end of the chuckwall, wherein said conversion press comprises:

a press ram;

an upper tooling member;

a lower tooling member; and

upper and lower tooling coupled to said upper and lower tooling members, and

wherein one of at least some of said upper and lower tooling is adapted to be advanced towards the other of at least some of said upper and lower tooling in order to form an initial bubble bend for the formation of said integral rivet in said corner of said severable panel portion and to form at least one of said number of preliminary folds integral with said recessed panel.

10. The conversion press of claim 9 wherein one of at least some of said upper and lower tooling is adapted to be advanced towards the other of at least some of said upper and lower tooling in order to form a button bend for the formation of said integral rivet and to make said scoreline defining said severable panel portion.

11. The conversion press of claim 10 wherein one of at least some of said upper and lower tooling is adapted to be advanced towards the other of at least some of said upper and lower tooling in order to form a second button bend for the formation of said integral rivet and to complete said number of safety folds.

12. The conversion press of claim 11 wherein one of at least some of said upper and lower tooling is adapted to be advanced towards the other of at least some of said upper and lower tooling in order to complete the formation of said recessed panel and to prepare said integral rivet for receiving and securing said tab at said corner of said severable panel portion.

13. The conversion press of claim 9 wherein said at least some of said upper tooling and lower tooling is coupled to a first station,

wherein said first station upper tooling includes an upper cap, an upper ring and a first rivet insert,

wherein said first station lower tooling is aligned opposite from said first station upper tooling and includes a lower cap, a lower ring and a first rivet projection,

wherein said lower cap and said lower ring are adapted to engage the product side of said recessed panel and to cooperate with said upper cap and said upper ring, respectively, in order to form said at least one of said number of preliminary folds, and

wherein said first rivet projection is adapted to cooperate with said first rivet insert in order to engage and deform a portion of said recessed panel thereby forming said initial bubble bend of said integral rivet.

14. The conversion press of claim 10 wherein said at least some of said upper tooling and lower tooling is coupled to a second station,

wherein said second station upper tooling includes a scoring knife and a second rivet insert,

wherein said scoring knife is structured to score the public side of said recessed panel proximate to said chuckwall,

wherein said second station lower tooling is aligned opposite from said second station upper tooling and includes a lower cap with a rounded supporting surface and a second rivet projection,

wherein the rounded supporting surface of said lower cap is adapted to support the product side of said recessed panel during the formation of said scoreline, and wherein said second rivet projection is adapted to cooperate with said second rivet insert in order to engage and further deform said portion of said recessed panel thereby forming said button bend for the formation of said integral rivet.

15. The conversion press of claim 11 wherein said at least some of said upper tooling and lower tooling is coupled to a third station,

wherein said third station upper tooling includes an upper cap, an upper ring and a third rivet insert,

wherein said third station lower tooling is aligned opposite said third station upper tooling and includes a lower cap, a lower ring and a third rivet projection,

wherein said upper and lower caps and said upper and lower rings cooperate, respectively, to engage said recessed panel in order to form the remainder of said number of safety folds, and

wherein said third rivet projection engages the product side of said recessed panel and cooperates with said third rivet insert in order to engage and further deform said portion of said recessed panel thereby forming a shank portion for said integral rivet, said shank portion having a predetermined diameter.

16. The conversion press of claim 12 wherein said at least some of said upper tooling and lower tooling is coupled to a fourth station,

wherein said fourth station upper tooling includes an upper cap having a rivet recess and an upper cap insert for engaging the public side of said recessed panel,

wherein said fourth station lower tooling is aligned opposite said fourth station upper tooling and includes a lower cap, a fourth rivet projection and at least one cap projection,

wherein said lower cap and said at least one cap projection thereof are adapted to engage the product side of said recessed panel and to cooperate with said upper cap in order to finish the formation of said recessed panel, and

wherein said fourth rivet projection is adapted to cooperate with said rivet recess in order to avoid deformation of the rivet onto which said tab will be secured.