Immersion cleaner for print rollers
View Patent ↗What is contemplated is a printing cylinder washer having a removable or portable drive assembly, or a series of portable drive assemblies of different lengths to accommodate different sizes of print rollers. The drive assemblies have a drive mechanism enabled by a dynamic flow of cleaning solution within the washer reservoir. What is also contemplated is the use of an elevation system, an agitation platform, under-immersion spray bars, an ultrasonic wave cleaning system, and a hatch or door equipped with a thermal breaker in conjunction with the hydro-driven portable drive assembly. What is also contemplated is a method of washing printing rollers within the above-described printing cylinder washer by aligning a nozzle with the drive assembly.
1. A printing cylinder washer for cleaning a printing cylinder with a cleaning solution, said printing cylinder having an outer surface, the printing cylinder washer, comprising: a reservoir defining a volume in which the cleaning solution is disposed and a moveable support table is disposed between a raised position and a lowered position, wherein the support table is submerged in the cleaning solution when disposed in the lowered position; a pump including an inlet in fluidic contact with the cleaning solution, a first outlet connected to a spray bar, said spray bar immersed in the cleaning solution and disposed adjacent the support table when the support table is disposed in the lowered position, and a second outlet connected to a directional nozzle having an outlet disposed submerged in the cleaning solution; and a drive assembly disposed on the support table including a drive wheel disposed in substantial vertical alignment with the directional nozzle, a transmission operatively connected to the drive wheel, a drive cylinder operatively connected to the transmission, and a printing cylinder support movably connected to the support table such that the printing cylinder support disposes the outer surface of the printing cylinder contiguous to the drive cylinder, the printing cylinder support including a pair of support elements disposed at opposed ends of the printing cylinder to engage oppositely disposed printing cylinder axels that extend concentrically along a longitudinal axis from the printing cylinder, wherein one of the pair of support elements includes a biasing mechanism to urge the printing cylinder against the drive cylinder, which has an extent greater than a longitudinal extent of the printing cylinder, wherein, upon activation, the pump circulates the cleaning solution in the reservoir from the inlet to the spray bar such that when the cleaning solution is discharged from the spray bar a flow of the cleaning solution is defined and from the inlet to the directional nozzle such that when the cleaning solution is discharged from the directional nozzle a stream of the cleaning solution is defined that contacts the drive wheel whereby the drive wheel rotates and the transmission imparts rotational movement to the drive cylinder from the drive wheel.
2. The printing cylinder washer of claim 1 , wherein the support table is a grate connected to an elevator system for raising or lowering the support table.
3. The printing cylinder washer of claim 1 , wherein the support table is an agitation platform.
4. The printing cylinder washer of claim 1 , further comprising a filter connected between second outlet and the pump.
5. The printing cylinder washer of claim 1 , further comprising a transducer in fluidic communication with the cleaning solution for sending ultrasonic waves in the cleaning solution to clean the printing cylinder.
6. The printing cylinder washer of claim 1 , further comprising a top door on the reservoir to provide access an interior portion of the reservoir.
7. The printing cylinder washer of claim 6 , further comprising a lift column and a lift bar for connecting the top door to the lift column.
8. The printing cylinder washer of claim 7 , wherein the lift bar includes a thermal breaker.
9. The printing cylinder washer of claim 1 , wherein the drive cylinder further includes a plurality of friction tabs disposed of spaced locations along the longitudinal extent of the drive cylinder to distribute rotation forces at a plurality of locations along the longitudinal extent of the drive cylinder and to prevent differential rotation between the drive cylinder and the printing cylinder.
10. The printing cylinder washer of claim 1 , wherein the reservoir further comprises a drain and a collecting pan.
11. The printing cylinder washer of claim 1 , wherein the drive train includes at least one transmission strap.
12. The printing cylinder washer of claim 1 , wherein the biasing mechanism includes one of the pair of support elements having an upper surface angled with respect to the drive cylinder.