Radiant zone heated particulate filter
View Patent ↗A system includes a particulate matter (PM) filter including an upstream end for receiving exhaust gas and a downstream end. A radiant zoned heater includes N zones, where N is an integer greater than one, wherein each of the N zones includes M sub-zones, where M is an integer greater than or equal to one. A control module selectively activates at least a selected one of the N zones to initiate regeneration in downstream portions of the PM filter from the one of the N zones, restricts exhaust gas flow in a portion of the PM filter that corresponds to the selected one of the N zones, and deactivates non-selected ones of the N zones.
1. A system comprising:
a particulate matter (PM) filter that comprises an upstream end for receiving exhaust gas and a downstream end;
a radiant zoned heater that comprises N zones, where N is an integer greater than one, wherein each of said N zones comprises M sub-zones, where M is an integer greater than or equal to one;
a louver that comprises N zones and M sub-zones corresponding to said N zones and M sub-zones of said radiant zoned heater, wherein said radiant zoned heater is located between said louver and said PM filter; and
a control module that selectively activates at least a selected one of said N zones to initiate regeneration in downstream portions of said PM filter from said one of said N zones and deactivates non-selected ones of said N zones,
wherein selectively activating said selected one of said N zones closes a corresponding one of said N zones of said louver to i) restrict exhaust gas flow through said corresponding one of said N zones and ii) arrange a reflective surface of said corresponding one of said N zones to reflect radiant light from said radiant zoned heater toward said upstream end of said PM filter.
2. The system of claim 1 wherein said control module allows exhaust gas to flow in said portion of said PM filter when said selected one of said N zones is deactivated.
3. The system of claim 1 wherein said non-selected ones of said N zones provide stress mitigation zones.
4. The system of claim 1 wherein said N zones are located in a center portion and a first circumferential portion radially outside of said center portion.
5. The system of claim 4 wherein said center portion comprises a first zone and said first circumferential portion comprises, a second zone, a third zone, a fourth zone, and a fifth zone.
6. The system of claim 1 wherein said control module estimates a heating period based on at least two of power supplied to said radiant zoned heater, exhaust flow, and exhaust temperature.
7. The system of claim 1 wherein said control module estimates a heating period to heat a face portion of said PM filter a temperature greater than or equal to a predetermined temperature and shuts down said radiant zoned heater after said heating period.
8. The system of claim 7 wherein said predetermined temperature is 700 degrees Celsius.
9. A method comprising:
providing a particulate matter (PM) filter comprises an upstream end for receiving exhaust gas and a downstream end;
arranging a radiant zoned heater that comprises N zones, where N is an integer greater than one, wherein each of said N zones comprises M sub-zones, and where M is an integer greater than or equal to one;
arranging a louver that comprises N zones and M sub-zones corresponding to said N zones and M sub-zones of said radiant zoned heater, wherein said radiant zoned heater is located between said louver and said PM filter;
selectively activating at least a selected one of said N zones to initiate regeneration in downstream portions of said PM filter from said one of said N zones;
closing a corresponding one of said N zones of said louver to i) restrict exhaust gas flow through said corresponding one of said N zones and ii) arrange a reflective surface of said corresponding one of said N zones to reflect radiant light from said radiant zoned heater toward said upstream end of said PM filter; and
deactivating non-selected ones of said N zones.
10. The method of claim 9 further comprising allowing exhaust gas to flow in said portion of said PM filter when said selected one of said N zones is deactivated.
11. The method of claim 9 wherein said non-selected ones of said N zones provide stress mitigation zones.
12. The method of claim 9 wherein said N zones are located in a center portion and a first circumferential portion radially outside of said center portion.
13. The method of claim 12 wherein said center portion comprises a first zone and said first circumferential portion comprises said first zone, a second zone, a third zone, a fourth zone, and a fifth zone.
14. The method of claim 9 further comprising estimating a heating period based on at least two of power supplied to said radiant zoned heater, exhaust flow and exhaust temperature.
15. The method of claim 9 further comprising estimating a heating period to heat a face portion of said PM filter a temperature greater than or equal to a predetermined temperature and shutting down said radiant zoned heater after said heating period.
16. The method of claim 15 wherein said predetermined temperature is 700 degrees Celsius.