IP Library Granted Patent US 7,746,003
Granted Patent B2
US 7,746,003 · App. 12/011,771 · Granted Jun 29, 2010

Transformer wiring method and apparatus for fluorescent lighting

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Quick Facts
Patent No.
US 7,746,003
App. No.
12/011,771
Granted
Jun 29, 2010
Kind
B2
Abstract

A transformer wiring method and apparatus for fluorescent lighting are described. The fluorescent lighting apparatus includes a transformer and a ballast. An installer is easily able to balance the system load because each fluorescent lighting apparatus includes its own transformer and may be connected directly to a facility's three phase power distribution while still operating at rated voltages. Moreover, the ballast is protected from surges and stray voltages thereby reducing the frequency of ballast failures.

Claims (39)

1. A fluorescent lighting apparatus, comprising:

a step-down transformer supported on the fluorescent lighting apparatus, the transformer having a primary winding with a first end connectible to a first line input and a second end connectible to a second line input, and a secondary winding having a first end and a second end;

a ballast having a common ballast line input connected to the first end of the secondary winding, and a hot ballast line input connected to the second end of the secondary winding; and

a jumper connected to the second end of the primary winding and the second end of the secondary winding so that second line input and the second end of the primary winding and the second end of the secondary winding and the hot ballast input line have electrical continuity.

2. The apparatus of claim 1 wherein the apparatus is installed in a facility, and the ballast further comprises a ballast ground connectable to a facility ground and an isolation capacitor coupled to the ballast ground.

3. The apparatus of claim 2 wherein the isolation capacitor is external to the ballast.

4. The apparatus of claim 3 wherein the step-down transformer is a toroidal 480V to 277V step-down transformer.

5. The apparatus of claim 4 wherein a voltage between the common ballast input line and the ballast ground is approximately 140VAC.

6. The apparatus of claim 2 wherein the first line input is connected to a first end of a first leg of a Wye load, and the second input line is connected to a first end of a second leg of the Wye load, and a second end of the first leg and a second end of the second leg are connected together at a terminal, and the terminal is connected to the facility ground.

7. The apparatus of claim 1 wherein the step-down transformer and the ballast are provided as a single unit mounted on a single fluorescent lighting fixture.

8. The apparatus of claim 1 wherein the step-down transformer is a separate component externally connectable to the ballast of a fluorescent lighting fixture.

9. The apparatus of claim 1 further comprising at least one bulb powered by the ballast.

10. The apparatus of claim 1 wherein the first line input is connected to a first end of a first leg of a Delta load, and the second input line is connected to a second end of the first leg of the Delta load.

11. The apparatus of claim 10 wherein the ballast comprises a ballast ground connectable to a common.

12. The apparatus of claim 1 wherein the second line input and the second end of the primary winding and the second end of the secondary winding and the hot ballast input line are not grounded and are not wired as a neutral.

13. The apparatus of claim 1 wherein the apparatus is installed in a facility, and the ballast further comprises a ballast ground connectable to a facility ground and a varistor coupled to the ballast ground.

14. The apparatus of claim 13 wherein the varistor is external to the ballast.

15. A fluorescent lighting apparatus, comprising:

a 480V to 277V step-down autotransformer supported on the fluorescent lighting apparatus, the autotransformer having a primary winding with a first end connectable to a first line input and a second end connectable to a second line input, and a tap;

a ballast having a common ballast line input connected to the tap, and a hot ballast line input connected to the second end of the secondary winding;

a jumper electrically connected to the second end of the primary winding and the hot ballast line input, so that the second line input and the second end of the autotransformer and the hot ballast line input have electrical continuity.

16. The apparatus of claim 15 wherein the second line input and the second end of the autotransformer and the hot ballast line input are not grounded and are not wired as a neutral.

17. The apparatus of claim 15 wherein the first line input and the second line input provide three phase electrical power that is directly connectable to the lighting apparatus via the autotransformer.

18. The apparatus of claim 15 wherein the apparatus is installed in a facility, and the ballast further comprises a ballast ground connectable to a facility ground and a varistor coupled to the ballast ground.

19. The apparatus of claim 15 wherein the autotransformer is a toroidal step-down transformer.

20. A method of wiring a fluorescent lighting apparatus having a step-down transformer and a ballast, comprising the steps of:

connecting a primary winding of the step-down transformer to a first line input and a second line input;

connecting a secondary winding of the step-down transformer to a common ballast line input and a hot ballast line input of the ballast;

connecting a jumper between one end of the primary winding and one end of the secondary winding so that the second line input and the one end of the primary winding and the one end of the secondary winding and the hot ballast input line have electrical continuity; and

connecting a ballast ground of the ballast to a ground.

21. The method of claim 20 wherein the step-down transformer comprises a 480V to 277V step-down transformer, and the step of connecting the jumper between the primary winding of the 480V to 277V step-down transformer provides a voltage between the common ballast input line and the ballast ground of approximately 140-142VAC.

22. The method of claim 21 further comprising the step of supporting the 480V to 277V step-down transformer on the fluorescent lighting apparatus.

23. A method of wiring a fluorescent lighting apparatus having a step-down autotransformer and a ballast, comprising the steps of:

connecting a winding of the step-down autotransformer to a first line input and a second line input;

connecting a tap of the step-down autotransformer to a common ballast line input of the ballast;

connecting a jumper between one end of the winding and a hot ballast line input of the ballast so that the second line input and the one end of the winding and the hot ballast line input have electrical continuity; and

connecting a ballast ground of the ballast to a ground.

24. The method of claim 23 further comprising the step of supporting the step-down autotransformer on the fluorescent lighting apparatus.

25. The method of claim 23 wherein the second line input and the one end of the winding of the step-down autotransformer and the hot ballast line input are not grounded and are not wired as a neutral.

Assignments (9)
SECURITY INTEREST Recorded Dec 29, 2020
From: ORION ENERGY SYSTEMS, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 054869/0709 →
SECURITY INTEREST Recorded Jan 11, 2019
From: ORION ENERGY SYSTEMS, INC.
To: WESTERN ALLIANCE BANK
Reel/Frame 048066/0508 →
RELEASE OF SECURITY INTEREST Recorded Nov 9, 2018
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: ORION ENERGY SYSTEMS, INC.
Reel/Frame 047493/0113 →
SECURITY INTEREST Recorded Feb 6, 2015
From: ORION ENERGY SYSTEMS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 034912/0772 →
RELEASE OF SECURITY INTEREST Recorded Jan 30, 2015
From: JPMORGAN CHASE BANK, N.A.
To: ORION ENERGY SYSTEMS, INC.
Reel/Frame 034850/0526 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE TO SECURITY AGREEMENT PREVIOUSLY RECORDED ON REEL 024630 FRAME 0006. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Jun 22, 2012
From: ORION ENERGY SYSTEMS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 028430/0158 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2010
From: ORION ENERGY SYSTEMS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 024630/0006 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2008
From: VERFUERTH, NEAL R.
To: ORION ENERGY SYSTEMS, INC.
Reel/Frame 020953/0484 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2008
From: BARTOL, ANTHONY J.; ERNST, RONALD E.; WETENKAMP, KENNETH J.
To: ORION ENERGY SYSTEMS, INC.
Reel/Frame 020840/0861 →