Use of silylated sulfonate monomers to improve contact lens wettability
View Patent ↗The present invention relates to polymeric compositions useful in the manufacture of biocompatible medical devices. More particularly, the present invention relates to certain hydrophilic monomers capable of polymerization to form polymeric compositions having desirable physical characteristics useful in the manufacture of ophthalmic devices. The polymeric compositions comprise polymerizable hydrophilic siloxanyl monomers.
1. A monomer mix comprising a monomer of Formula (I):
V-L-A-Si(R) 3 Formula (I)
and a second monomer Formula (II):
V-L-N(R) 2 Formula (II)
wherein V is a polymerizable ethylenically unsaturated organic radical, L is divalent linking group; A is a residue capable of forming organic acids, salts or esters selected from the group consisting of sulfonates, sulfates, sulfites, phosphates, phosphites, pyrophosphates and phosphonates; and R is independently a monovalent radical.
2. The monomer mix of claim 1 wherein L is selected from the group consisting of a bond, a straight or branched C1-C30 alkyl radical, a C1-C30 fluoroalkyl radical, a C1-C20 ester-containing radical, an alkyl ether radical, cycloalkyl ether radical, cycloalkenyl ether radical, aryl ether radical, arylalkyl ether radical, a polyether containing radical, a substituted or unsubstituted C1-C30 alkoxy radical, a substituted or unsubstituted C3-C30 cycloalkyl radical, a substituted or unsubstituted C3-C30 cycloalkylalkyl radical, a substituted or unsubstituted C3-C30 cycloalkenyl radical, a substituted or unsubstituted C5-C30 aryl radical, a substituted or unsubstituted C5-C30 arylalkyl radical, a substituted or unsubstituted C5-C30 heteroaryl radical, a substituted or unsubstituted C3-C30 heterocyclic ring, a substituted or unsubstituted C4-C30 heterocyclolalkyl radical, a substituted or unsubstituted C6-C30 heteroarylalkyl radical, a C5-C30 fluoroaryl radical, or a hydroxyl substituted alkyl ether and combinations thereof.
3. The monomer mix of claim 1 wherein R is selected from the group consisting of hydrogen, a straight or branched C1-C30 alkyl radical, a C1-C30 fluoroalkyl radical, a C1-C20 ester-containing radical, an alkyl ether radical, cycloalkyl ether radical, cycloalkenyl ether radical, aryl ether radical, arylalkyl ether radical, a polyether containing radical, a substituted or unsubstituted C1-C30 alkoxy radical, a substituted or unsubstituted C3-C30 cycloalkyl radical, a substituted or unsubstituted C3-C30 cycloalkylalkyl radical, a substituted or unsubstituted C3-C30 cycloalkenyl radical, a substituted or unsubstituted C5-C30 aryl radical, a substituted or unsubstituted C5-C30 arylalkyl radical, a substituted or unsubstituted C5-C30 heteroaryl radical, a substituted or unsubstituted C3-C30 heterocyclic ring, a substituted or unsubstituted C4-C30 heterocyclolalkyl radical, a substituted or unsubstituted C6-C30 heteroarylalkyl radical, fluorine, a C5-C30 fluoroaryl radical.
4. The monomer mix of claim 1 , further comprising a hydrophobic monomer and a hydrophilic monomer.
5. The monomer mix of claim 4 wherein the hydrophilic monomer is selected from the group consisting of unsaturated carboxylic acids; methacrylic acids, acrylic acids; itaconic acid; itaconic acid esters; acrylic substituted alcohols; 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate; vinyl lactams; N-vinylpyrrolidone; N-vinylcaprolactone; acrylamides; methacrylamide, N,N-dimethylacrylamide; methacrylates; ethylene glycol dimethacrylate, methyl methacrylate, allyl methacrylate; hydrophilic vinyl carbonates, hydrophilic vinyl carbamate monomers; hydrophilic oxazolone monomers, 3-methacryloxypropyltris(trimethylsiloxy)silane, ethylene glycol dimethacrylate, allyl methacrylate and mixtures thereof.
6. A biomedical device comprising a polymerized monomer mixture of claim 1 .
7. The monomer mix of claim 1 wherein the monomer of Formula (I) is selected from the group consisting of Formulae (III)-(VI) below:
8. A method of making a biomedical device comprising:
providing a monomer mixture comprising a monomer of Formula (I):
V-L-A-Si(R) 3 Formula (I)
and a second monomer of Formula (II):
V-L-N(R) 2 Formula (II)
wherein V is a polymerizable ethylenically unsaturated organic radical, L is divalent linking group; A is a residue capable of forming organic acids, salts or esters selected from the group consisting of sulfonates, sulfates, sulfites, phosphates, phosphites, pyrophosphates and phosphonates; and R is independently a monovalent radical;
subjecting the monomer mixture to polymerizing conditions to provide a polymerized device;
extracting the unpolymerized monomers from the polymerized device; and
packaging and sterilizing the polymerized device.
9. The method of claim 8 wherein the step of extracting is performed with non-flammable solvents.
10. The method of claim 8 wherein the step of extracting is performed with water.