IP Library Granted Patent US 7,823,979
Granted Patent B2
US 7,823,979 · App. 12/362,544 · Granted Nov 2, 2010

Woven articles from synthetic yarn

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Quick Facts
Patent No.
US 7,823,979
App. No.
12/362,544
Granted
Nov 2, 2010
Kind
B2
Abstract

An article of furniture includes a frame and a woven panel forming at least one of a seat portion and a backrest portion having an exposed outer surface. The woven panel includes a plurality of synthetic polymer yarns attached to the frame forming interstices within the woven panel. A wash is adhered to at least a portion of the exposed outer surface of the woven panel and within the interstices. A plurality of the yarns within the woven panel is bonded together by the wash within the interstices.

Claims (30)

1. An article of furniture comprising a frame having the shape of an article of furniture, and a woven panel forming at least one of a seat portion and a backrest portion having an exposed outer surface, said woven panel including a plurality of synthetic polymer yarns attached to said frame, said yarns having outer surfaces forming interstices within said woven panel, a wash adhered to at least a portion of the exposed outer surface of at least one of said seat portion and said backrest portion and within said interstices, said wash including a color component, a plurality of said yarns within said woven panel being bonded together by said wash within said interstices, wherein a plurality of said yarns has a color different from the color of said color component, and wherein the color of a portion of said outer surface of said yarns is visible within said woven panel.

2. The article of claim 1 , wherein said yarns comprise PVC material.

3. The article of claim 2 , wherein said wash comprises a composition having adhesion properties for PVC material.

4. The article of claim 3 , wherein said composition includes at least one component selected from the group consisting of a solvent and a thinner.

5. The article of claim 1 , wherein said wash covers substantially the entire exposed outer surface of said woven panel.

6. The article of claim 1 , wherein said yarns each have a color different from the color of said color component.

7. The article of claim 1 , wherein said yarns include single twisted yarns.

8. The article of claim 1 , wherein said yarns include a plurality of yarns twisted together.

9. The article of claim 1 , wherein said wash includes a polymer component, and wherein said plurality of yarns within said woven panel are bonded together by said polymer component within said interstices.

10. The article of claim 1 , wherein said wash non-uniformly covers the exposed outer surface of said woven panel.

11. The article of claim 1 , wherein said color component has a color different from the color of at least one of said plurality of yarns.

12. The article of claim 1 , wherein said yarns within said woven panel are adhered to each other along contiguous portions thereof.

13. The article of claim 1 , wherein said yarns are unadhered to each other in said woven panel other than by said wash.

14. The article of claim 1 , wherein said woven panel forms both a seat portion and a backrest portion.

15. An article of furniture comprising a frame having the shape of an article of furniture, and a woven panel having an exposed outer surface attached to said frame, said woven panel forming at least one of a seat portion and a backrest portion of said article of furniture, said woven panel including a plurality of synthetic polymer yarns having a first color, said plurality of yarns comprise warp yarns and weft yarns woven together within said woven panel, said yarns having outer surfaces forming interstices within said woven panel, a wash adhered to at least a portion of said exposed outer surface of said woven panel which forms at least one of said seat portion and said backrest portion and within said interstices, said wash including a polymer component and a color component having a second color substantially different from said first color, wherein said first color of said yarns is visible within at least a portion of said woven panel, said yarns within said woven portion being bonded together by said polymer component within said interstices, wherein said warp yarns are bonded together with said weft yarns by said polymer component within interstices formed there between.

16. The article of claim 15 , wherein said polymer of said yarns and said polymer component comprise PVC material.

17. The article of claim 15 , wherein said wash non-uniformly covers the exposed outer surface of said woven panel.

18. The article of claim 15 , wherein said yarns within said woven panel are adhered to each other along contiguous portions thereof.

19. The article of claim 18 , wherein said yarns are unadhered to each other in said woven panel other than by said polymer component.

20. The article of claim 15 , wherein said woven panel forms both a seat portion and a backrest portion.

21. The article of claim 15 , wherein said yarns include single twisted yarns.

22. The article of claim 15 , wherein said yarns include a plurality of yarns twisted together.

23. The article of claim 15 , wherein said yarns each have a visible color, said wash non-uniformly covering the outer surface of said yarns within said woven panel, wherein the color of a portion of said yarns is visible within said woven panel.

24. The article of claim 22 , wherein said warp yarns are bonded together by said polymer component within interstices formed therebetween and wherein said weft yarns are bonded together by said polymer component within interstices formed therebetween.

25. An article of furniture comprising a frame having the shape of an article of furniture adapted for use in an outdoor environment having a seat portion and a backrest portion, and a woven panel having an exposed outer surface attached to said frame, said woven panel forming at least one of said seat portion and said backrest portion, said woven panel including a plurality of PVC yarns woven together, said yarns having a colored outer surface forming interstices within said woven panel, wherein said plurality of yarns comprise warp yarns and weft yarns woven together within said woven panel, a wash adhered to at least a portion of said exposed outer surface of said woven panel and within said interstices, said wash including a PVC component and a color component, said yarns within said woven portion being bonded together by said PVC component within said interstices, wherein the color of a portion of said outer surface of said yarns is visible within said woven panel.

26. The article of claim 25 , wherein said warp yarns are bonded together by said PVC component within interstices formed therebetween and wherein said weft yarns are bonded together by said PVC component within interstices formed therebetween.

27. The article of claim 25 , wherein said warp yarns are bonded together with said weft yarns by said PVC component within interstices formed therebetween.

28. An article of furniture comprising a frame having the shape of an article of furniture, and a woven panel forming at least one of a seat portion and a backrest portion having an exposed outer surface, said woven panel including a plurality of synthetic polymer yarns attached to said frame, said yarns having outer surfaces forming interstices within said woven panel, a wash adhered to at least a portion of the exposed outer surface of at least one of said seat portion and said backrest portion and within said interstices, said wash including a color component, a plurality of said yarns within said woven panel being bonded together by said wash within said interstices, wherein said wash includes a polymer component, and wherein said plurality of yarns within said woven panel are bonded together by said polymer component within said interstices.

29. An article of furniture comprising a frame having the shape of an article of furniture, and a woven panel forming at least one of a seat portion and a backrest portion having an exposed outer surface, said woven panel including a plurality of synthetic polymer yarns attached to said frame, said yarns having outer surfaces forming interstices within said woven panel, a wash adhered to at least a portion of the exposed outer surface of at least one of said seat portion and said backrest portion and within said interstices, said wash including a color component, a plurality of said yarns within said woven panel being bonded together by said wash within said interstices, wherein said yarns are unadhered to each other in said woven panel other than by said wash.

30. An article of furniture comprising a frame having the shape of an article of furniture, and a woven panel forming at least one of a seat portion and a backrest portion having an exposed outer surface, said woven panel including a plurality of synthetic polymer yarns attached to said frame, said yarns having outer surfaces forming interstices within said woven panel, a wash adhered to at least a portion of the exposed outer surface of at least one of said seat portion and said backrest portion and within said interstices, said wash including a color component, a plurality of said yarns within said woven panel being bonded together by said wash within said interstices, wherein said woven panel forms both a seat portion and a backrest portion.

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Dec 16, 2021
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: BROWN JORDAN INC. (F/K/A BROWN JORDAN INTERNATIONAL, INC.); BROWN JORDAN COMPANY, LLC; CASUAL LIVING WORLDWIDE, INC.; LOEWENSTEIN, INC.; TROPITONE FURNITURE CO., INC.; WINSTON FURNITURE COMPANY OF ALABAMA, LLC
Reel/Frame 058520/0377 →
SECURITY INTEREST Recorded Dec 14, 2021
From: BROWN JORDAN INC.; BROWN JORDAN COMPANY, LLC; WINSTON FURNITURE COMPANY OF ALABAMA, LLC; CASTELLE FURNITURE CO., INC.; TROPITONE FURNITURE CO., INC.; CASUAL LIVING WORLDWIDE, INC.
To: ALTER DOMUS (US) LLC
Reel/Frame 058526/0145 →
SECURITY INTEREST Recorded Dec 14, 2021
From: BROWN JORDAN INC.; BROWN JORDAN COMPANY, LLC; WINSTON FURNITURE COMPANY OF ALABAMA, LLC; CASTELLE FURNITURE CO., INC.; TROPITONE FURNITURE CO., INC.; CASUAL LIVING WORLDWIDE, INC.
To: ALTER DOMUS (US) LLC
Reel/Frame 058579/0122 →
SECURITY INTEREST Recorded Feb 1, 2017
From: BROWN JORDAN INTERNATIONAL, INC.; BROWN JORDAN COMPANY, LLC; CASUAL LIVING WORLDWIDE, INC.; LOEWENSTEIN, INC.; TROPITONE FURNITURE CO., INC.; WINSTON FURNITURE COMPANY OF ALABAMA, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 041581/0875 →
RELEASE OF SECURITY INTEREST Recorded Feb 1, 2017
From: U.S. BANK NATIONAL ASSOCIATION
To: CASUAL LIVING WORLDWIDE, INC.
Reel/Frame 041581/0656 →
SECURITY INTEREST Recorded Jan 31, 2017
From: CASUAL LIVING WORLDWIDE, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 041131/0931 →
CHANGE OF NAME Recorded Oct 5, 2016
From: BROWN JORDAN SERVICES, INC
To: CASUAL LIVING WORLDWIDE, INC.
Reel/Frame 040235/0930 →
AMENDMENT TO GRANT OF SECURITY INTEREST Recorded Sep 17, 2014
From: BROWN JORDAN SERVICES, INC.
To: BANK OF AMERICA, N.A., NATIONAL BANKING ASSOCIATION AS ADMINSTRATIVE AGENT
Reel/Frame 033764/0430 →
SECURITY INTEREST Recorded Sep 17, 2014
From: BROWN JORDAN SERVICES, INC.
To: U.S. BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 033757/0684 →
SECURITY AGREEMENT Recorded Dec 21, 2011
From: BROWN JORDAN SERVICES, INC., FORMERLY KNOWN AS CASUAL LIVING WORLDWIDE, INC.
To: BANK OF AMERICA, N.A., AS THE ADMINISTRATIVE AGENT
Reel/Frame 027431/0029 →
SECURITY AGREEMENT Recorded Dec 21, 2011
From: BROWN JORDAN SERVICES, INC., (FORMERLY KNOWN AS CASUAL LIVING WORLDWIDE, INC.)
To: BANK OF AMERICA, N.A., AS THE ADMINISTRATIVE AGENT
Reel/Frame 027431/0097 →
CHANGE OF NAME Recorded Dec 20, 2011
From: CASUAL LIVING WORLDWIDE, INC.
To: BROWN JORDAN SERVICES, INC.
Reel/Frame 027422/0779 →