IP Library Granted Patent US 7,946,162
Granted Patent B2
US 7,946,162 · App. 12/397,427 · Granted May 24, 2011

Method for estimating the oxygen concentration in internal combustion engines

Assignee: GM Global Technology Operations LLC
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Quick Facts
Patent No.
US 7,946,162
App. No.
12/397,427
Granted
May 24, 2011
Kind
B2
Abstract

A method for estimating the oxygen concentration in an internal combustion engine that includes, but is not limited to an intake manifold, an exhaust manifold, an EGR system, a throttle valve, an air mass sensor for measuring a fresh air flow ({dot over (m)} thr ) entering the intake manifold through the throttle valve, and cylinders. The method includes, but is not limited to the steps of estimating the total gas flow ({dot over (m)} o ) entering the cylinders, calculating the EGR gas flow ({dot over (m)} egr ), calculating the air fraction (f — air — em ) of the gas flowing in the exhaust manifold, calculating the air mass (m im — air ) entering the cylinders based on the air fraction (f — air — em ) in the exhaust manifold, on the total gas flow ({dot over (m)} o ) entering the cylinders, on the EGR gas flow ({dot over (m)} egr ) and on the fresh air flow ({dot over (m)} thr ), calculating the total mass (m im ) in the intake manifold based on the fresh air flow ({dot over (m)} thr ), on the EGR gas flow ({dot over (m)} egr ) and on the total gas flow ({dot over (m)} o ) entering the cylinders, calculating the air fraction (f air — im ) in the intake manifold based on the air mass (m im — air ) entering the cylinders and the total mass (m im ) in the intake manifold, and calculating the oxygen mass concentration ([O 2 ] m — im ) in the intake manifold based on the air fraction (f air — im ) in the intake manifold.

Claims (466)

1. A method for estimating an oxygen concentration in an internal combustion engine comprising an intake manifold, an exhaust manifold, an EGR system, a throttle valve, an air mass sensor for measuring a fresh air flow ({dot over (m)} thr ) entering the intake manifold through the throttle valve, and a plurality of cylinders, the comprising the steps of:

estimating a total gas flow ({dot over (m)} o ) entering the plurality of cylinders;

calculating an EGR gas flow ({dot over (m)} egr );

calculating an air fraction (f — air — em ) of a gas flowing in the exhaust manifold;

calculating a air mass (m im — air ) entering the plurality of cylinders based at least in part on the air fraction (f — air — em ) in the exhaust manifold, the total gas flow ({dot over (m)} o ) entering the plurality of cylinders, the EGR gas flow ({dot over (m)} egr ), and the fresh air flow ({dot over (m)} air );

calculating a total mass (m im ) in the intake manifold based at least in part on the fresh air flow ({dot over (m)} thr ), the EGR gas flow ({dot over (m)} egr ), and the total gas flow ({dot over (m)} o ) entering the plurality of cylinders;

calculating the air fraction (f air — im ) in the intake manifold based at least in part on the air mass (m im — air ) entering the plurality of cylinders and the total mass (m im ) in the intake manifold; and

calculating a oxygen mass concentration ([O 2 ] m — im ) in the intake manifold based on the air fraction (f air — im ) in the intake manifold.

2. The method of claim 1 , wherein an estimation of the total gas flow ({dot over (m)} o ) entering the plurality of cylinders and of the EGR gas flow ({dot over (m)} egr ) comprise the steps of:

determining an estimated pressure (p im ) and a measured pressure (p im — sens ) in the intake manifold; and

estimating a theoretical total gas flow ({dot over (m)} oTH ) entering the plurality of cylinders.

3. The method according to any of claim 2 , wherein the theoretical total gas flow ({dot over (m)} oTH ) entering the plurality of cylinders is calculated according to the following equation:

m

.

oTH

=

p

im

R

im

T

im

η

vol

V

d

N

eng

120

where η vol is a volumetric efficiency of the internal combustion engine, N eng is a speed engine (rpm) and V d is an engine displacement.

4. The method according to any of the claim 2 , wherein the total gas flow ({dot over (m)} o ) entering the plurality of cylinders is calculated according to the following equation:

{dot over (m)} o ={dot over (m)} oTH +P.I. ( p im — sens −p im )

where P.I. is a predetermined proportional-integral controller.

5. The method of claim 1 , wherein an estimation of the total gas flow ({dot over (m)} o ) entering the plurality of cylinders and of the EGR gas flow ({dot over (m)} egr ) comprises the steps of:

determining an estimated pressure (p im ) and a measured pressure (p im — sens ) in the intake manifold;

estimating a theoretical EGR gas flow ({dot over (m)} egrTH ); and

estimating a theoretical total gas flow ({dot over (m)} oTH ) entering the plurality of cylinders.

6. The method of the claim 1 , further comprising the step of determining an estimated temperature (T im ) in the intake manifold,

wherein an estimated pressure (p im ) in the intake manifold is calculated according to the following equation:

p

im

=

R

im

m

im

T

im

V

im

(

10

)

where V im is a constant representative of a geometrical volume of the intake manifold, and R im is the constant R of the gas.

7. The method of the claim 6 , further comprising the steps of measuring a temperature (T im — sens ) in the intake manifold,

wherein the estimated temperature (T im ) in the intake manifold is calculated according to the following equations:

T

im

_

ideal

=

p

im

_

sens

V

im

R

im

m

im

{

T

im

_

obs

=

(

L

.

P

.

F

)

T

im

T

im

=

T

im

_

ideal

+

P

..

I

.

(

T

im

_

sens

-

T

im

_

obs

)

where V im is a constant representative of the geometrical volume of the intake manifold, R im is the constant R of the gas, L.P.F is a predetermined low pass filter and T im — obs is an observed temperature value generated by a low pass filter model taking into account a temperature sensor time constant.

8. The method of claim 6 , further comprising the step of measuring a temperature (T thr ) of the gas flowing through the throttle valve and a temperature (T egr ) of the gas flowing through an EGR valve of the EGR system,

wherein the estimated temperature (T im ) of the intake manifold is calculated according to the following equation:

p

im

t

=

R

im

c

v

im

V

im

[

m

.

thr

T

thr

c

p

thr

+

m

.

egr

T

egr

c

p

egr

-

m

.

o

T

im

c

p

im

]

where c vim is a gas constant volume specific heat, c pim is a constant pressure gas specific heat, V im is a constant representative of the geometrical volume of the intake manifold, R im is the constant R of the gas, c pegr is a constant pressure specific heat of the EGR gas flow and c pthr is the constant pressure specific heat of a throttle air flow.

9. The method according to claim 1 , wherein the EGR gas flow ({dot over (m)} egr ) is calculated according to the following equation:

{dot over (m)} egr ={dot over (m)} oTH −{dot over (m)} thr +P ( p im — sens −p im )

where P is a predetermined proportional factor.

10. The method according to claim 1 , wherein the EGR gas flow ({dot over (m)} egr ) is calculated according to the following equation:

{dot over (m)} egr ={dot over (m)} egrTH +P.I. ( p im — sens −p im )

where P.I. is a predetermined proportional-integral controller.

11. The method according to claim 1 , wherein the air fraction (f — air — em ) of the gas flowing in the exhaust manifold is calculated according to the following equation:

f

air

_

em

=

f

air

_

im

m

.

o

-

(

A

/

F

)

st

m

.

fuel

m

.

o

+

m

.

fuel

where (A/F) st is a stoichiometric air to fuel ratio and {dot over (m)} fuel is a predetermined fuel mass introduced into the plurality of cylinders.

12. The method according to claim 1 , wherein the air mass (m im — air ) entering the plurality of cylinders is calculated according to the following equation:

m

im

_

air

t

=

m

.

thr

+

f

air

_

em

m

.

egr

-

f

air

_

im

m

.

o

13. The method according to claim 1 , wherein the total mass (m im ) is calculated according to the following equation:

m

im

t

=

m

.

thr

+

m

.

egr

-

m

.

o

14. The method according to claim 1 , wherein the air fraction (f air — im ) in the intake manifold is calculated according to the following equation:

f

air

_

im

=

m

im

_

air

m

im

15. The method according to claim 1 , wherein the oxygen mass concentration ([O 2 ] m — im ) in the intake manifold is calculated according to the following equations:

[

O

2

]

m

_

im

=

[

O

2

]

m

_

air

f

air

_

im

[

O

2

]

v

_

im

=

(

M

N

2

/

M

O

2

)

[

O

2

]

m

_

im

1

+

(

M

N

2

/

M

O

2

-

1

)

[

O

2

]

m

_

im

where [O 2 ] m — air is the oxygen mass concentration in pure air, [O 2 ] v — im is a oxygen volume concentration and M N2 and M O2 are nitrogen and oxygen molecular weights.

16. A method for estimating an oxygen concentration in an internal combustion engine comprising an intake manifold, an exhaust manifold, an EGR system, a throttle valve, an air mass sensor for measuring a fresh air flow ({dot over (m)} thr ) entering the intake manifold through the throttle valve, and a plurality of cylinders, the comprising the steps of:

estimating a total gas flow ({dot over (m)} o ) entering the plurality of cylinders;

calculating an EGR gas flow ({dot over (m)} egr );

calculating an air fraction (f — air — em ) of a gas flowing in the exhaust manifold;

calculating a air mass (m im — air ) entering the plurality of cylinders based at least in part on the air fraction (f — air — em ) in the exhaust manifold, the total gas flow ({dot over (m)} o ) entering the plurality of cylinders, the EGR gas flow ({dot over (m)} egr ), and the fresh air flow ({dot over (m)} thr );

calculating a total mass (m im ) in the intake manifold based at least in part on the fresh air flow ({dot over (m)} thr ), the EGR gas flow ({dot over (m)} egr ), and the total gas flow ({dot over (m)} o ) entering the plurality of cylinders;

calculating the air fraction (f air — im ) in the intake manifold based at least in part on the air mass (m im — air ) entering the plurality of cylinders and the total mass (m im ) in the intake manifold;

calculating an oxygen mass concentration ([O 2 ] m — im ) in the intake manifold based on the air fraction (f air — im ) in the intake manifold;

determining an estimated temperature (T im ) in the intake manifold,

wherein an estimated pressure (p im ) in the intake manifold is calculated according to the following equation:

p im =R im m im T im /V im   (10)

where V im is a constant representative of a geometrical volume of the intake manifold, and R im is the constant R of the gas; and

measuring a temperature (T thr ) of the gas flowing through the throttle valve and a temperature (T egr ) of the gas flowing through an EGR valve of the EGR system, wherein the estimated temperature (T im ) of the intake manifold is calculated according to the following equation:

T

im

=

m

.

thr

T

thr

+

m

.

egr

T

egr

m

.

thr

+

m

.

egr

.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2011
From: MAIRA, MASSIMILIANO
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 026117/0551 →
CHANGE OF NAME Recorded Apr 12, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 026117/0669 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0245 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0515 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0091 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025246/0056 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0048 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023201/0118 →
Priority Claims (1)
EP 08003962 · Mar 4, 2008 · regional
Continuity (1)
Related Publication 20100005872A1 · Jan 14, 2010