Multi-mode hybrid transmission and shift control method for a multi-mode hybrid transmission
View Patent ↗A multi-mode, electrically variable, hybrid transmission and improved shift control methods for controlling the same are provided herein. The hybrid transmission configuration and shift control methodology presented herein allow for shifting between different EVT modes when the engine is off, while maintaining propulsion capability and minimum time delay for engine autostart. The shift control maneuver is able to maintain zero engine speed while producing continuous output torque throughout the shift by eliminating transition through a fixed gear mode or neutral state. Optional oncoming clutch pre-fill strategies and mid-point abort logic minimize the time to complete shift, and reduce the engine start delay if an intermittent autostart operation is initiated.
1. A method for regulating operation of a multi-mode hybrid transmission drivingly connectable to an engine, the method comprising:
deactivating a first of at least two off-going clutches operable to control the transmission in a first electrically variable transmission (EVT) mode to transition into a first Electronic Torque Converter (ETC) mode;
actuating a first of at least two oncoming clutches operable to control the transmission in a second EVT mode after deactivating said first of said at least two off-going clutches to transition into a second ETC mode;
deactivating a second of said at least two off-going clutches operable to control the transmission in said first EVT mode after actuating said first of said at least two oncoming clutches to transition into a third ETC mode; and
actuating a second of said at least two oncoming clutches operable to control the transmission in said second EVT mode after deactivating said second of said at least two off-going clutches to thereby transition the transmission into said second EVT mode;
wherein the engine is in an off-state during deactivation of said first and second off-going clutches and actuation of said first and second oncoming clutches; and
wherein said transition from said first EVT mode into said second EVT mode includes a lack of transition through a neutral mode and a lack of transition through a Fixed Gear (FG) mode, with the transmission continuously producing an output torque.
2. The method of claim 1 , further comprising:
determining if an engine autostart operation is commanded;
determining if a predetermined transition midpoint has been reached; and
commanding an abort sequence if said engine autostart operation is commanded and said predetermined transition midpoint has not been reached.
3. The method of claim 2 , wherein said predetermined transition midpoint includes said first oncoming clutch being actuated.
4. The method of claim 2 , wherein said abort sequence includes transitioning the transmission back to said first EVT mode.
5. The method of claim 1 , wherein said deactivating said first off-going clutch includes exhausting said first off-going clutch to a predetermined fill level prior to said actuating said first oncoming clutch, and releasing said first off-going clutch after said actuating said first oncoming clutch.
6. The method of claim 1 , further comprising:
determining if an EVT-to-EVT mode shift sequence is commanded; and
filling said at least two oncoming clutches to a predetermined pre-fill level if an EVT-to-EVT mode shift sequence is commanded.
7. The method of claim 6 , wherein said actuating said first and second oncoming clutches respectively includes synchronizing said first and second oncoming clutches and thereafter engaging said synchronized first and second oncoming clutches.
8. A method for executing a shift from an initial electrically variable transmission (EVT) mode to a target EVT mode in a multi-mode, electrically variable, hybrid transmission operable to receive power from an engine and at least one motor/generator assembly, the initial EVT mode cooperatively established by first and second off-going clutches, and the target EVT mode cooperatively established by first and second oncoming clutches, the method comprising:
filling the first and second oncoming clutches to a predetermined pre-fill level;
exhausting the first off-going clutch to a predetermined fill level to thereby transition the transmission to a first electric torque converter (ETC) mode;
synchronizing and engaging the first oncoming clutch after exhausting said first off-going clutch to thereby transition the transmission to a second ETC mode;
releasing the first and second off-going clutches after synchronizing and engaging the first oncoming clutch to thereby transition the transmission to a third ETC mode; and
synchronizing and engaging the second oncoming clutch after releasing the first and second off-going clutches to thereby transition the transmission to the target EVT mode.
9. The method of claim 8 , wherein the engine is in an off-state during the shift from the initial EVT mode to the target EVT mode.
10. The method of claim 8 , wherein the shift from the initial EVT mode to the target EVT mode is characterized by a lack of a transition through a neutral mode or a fixed gear (FG) mode.
11. The method of claim 8 , further comprising:
determining if an engine autostart operation is initiated;
determining if the first oncoming clutch is synchronized and engaged if said engine autostart operation is commanded;
commanding the transmission to shift back to the initial EVT mode if the first oncoming clutch is not synchronized or engaged.