IP Library Granted Patent US 8,236,211
Granted Patent B1
US 8,236,211 · App. 12/511,095 · Granted Aug 7, 2012

Preparation of asymmetric porous materials

Assignee: Sandia Corporation
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Quick Facts
Patent No.
US 8,236,211
App. No.
12/511,095
Granted
Aug 7, 2012
Kind
B1
Abstract

A method for preparing an asymmetric porous material by depositing a porous material film on a flexible substrate, and applying an anisotropic stress to the porous media on the flexible substrate, where the anisotropic stress results from a stress such as an applied mechanical force, a thermal gradient, and an applied voltage, to form an asymmetric porous material.

Claims (20)

1. A method for preparing an asymmetric microporous material, comprising:

depositing a microporous material film on a flexible substrate, and

applying an anisotropic stress to said flexible substrate, said anisotropic stress resulting from a stress selected from an applied mechanical force, a thermal gradient, and an applied voltage, to form an asymmetric porous material;

wherein said microporous material film is formed of a majority of a material selected from the group consisting of silica, alumina, aluminosilicate, and titania.

2. The method of claim 1 wherein said flexible substrate comprises a piezoelectric material.

3. The method of claim 2 wherein said piezoelectric material is aluminum nitride.

4. The method of claim 2 wherein said anisotropic stress results from an applied voltage to said flexible substrate.

5. The method of claim 1 wherein said microporous material film has a thickness between 10 nanometers and 100 nanometers.

6. The method of claim 1 wherein said microporous material film is prepared by infiltrating a pore-filling medium into a host porous structure situated on the flexible substrate, and forming the interconnected cast is formed by polymerizing said pore-filling medium to form an interconnected cast, removing said host porous structure, forming a material around said interconnected cast, and removing said interconnected cast.

7. The method of claim 6 wherein said pore-filling medium is a polymerizable organic species selected from the group consisting of furfuryl alcohol, sucrose, and pyrrole.

8. The method of claim 6 wherein removing said host porous structure is performed by a method selected from acid digestion and base digestion.

9. The method of claim 6 wherein said further comprising:

forming a material around said interconnected cast is performed by a method selected from electroless solution deposition, electrochemical deposition, chemical vapor deposition, physical vapor deposition and sol infiltration with in-situ gelation.

10. The method of claim 1 wherein said microporous material film is prepared by infiltrating a pore-filling medium into a host porous structure situated on a flexible substrate, polymerizing said pore-filling medium to form an interconnect cast, and removing said host porous structure.

11. The method of claim 10 wherein removing said host porous structure is performed by a method selected from acid digestion and base digestion.

12. A method for preparing an asymmetric microporous material, comprising:

applying an anisotropic stress to a flexible substrate, said anisotropic stress resulting from a stress selected from an applied mechanical force, a thermal gradient, and an applied voltage;

depositing a microporous material film onto said stressed flexible substrate, and

removing said anisotropic stress to said flexible substrate to form an asymmetric microporous material;

wherein said microporous material film is formed of a majority of a material selected from the group consisting of silica, alumina, aluminosilicate, and titania.

Assignments (3)
CHANGE OF NAME Recorded May 17, 2018
From: SANDIA CORPORATION
To: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
Reel/Frame 046183/0802 →
CONFIRMATORY LICENSE Recorded Nov 5, 2009
From: SANDIA CORPORATION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 023473/0013 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2009
From: COKER, ERIC N.
To: SANDIA CORPORATION
Reel/Frame 023076/0668 →
Continuity (1)
Continuation In Part 11501199 · Aug 8, 2006