IP Library Granted Patent US 9,284,200
Granted Patent B2
US 9,284,200 · App. 12/540,408 · Granted Mar 15, 2016

Thermally treated expanded perlite

Inventor: Jia Ma (Vancouver, WA)
Assignee: CONTECH ENGINEERED SOLUTIONS LLC
C02F1/288B01J20/0229B01J20/041B01J20/06B01J20/08B01J20/106B01J20/2803B01J20/28004B01J20/28011B01J20/3042B01J20/3078B01J20/3204B01J20/3236B01J2220/58B01J2220/62C02F2101/105C02F2101/20C02F2103/001
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,284,200
App. No.
12/540,408
Granted
Mar 15, 2016
Kind
B2
Abstract

A thermally treated expanded perlite that can be coated or impregnated with at least one active material and the use of the thermally treated expanded perlite as a light-weight filtration media. Methods for forming thermally treated expanded perlite as well as methods for forming thermally treated perlite coated or impregnated with an active material are also disclosed.

Claims (19)

1. A light-weight filtration media comprising thermally treated expanded perlite in the form of pellets wherein said thermally treated expanded perlite has a volume that is at least about 40% less than the volume of the expanded perlite prior to being subjected to thermal treatment so that an average particle size of the thermally treated expanded perlite pellets is between about 0.5 mm and about 12.5 mm, wherein said thermal treatment is conducted at one or more temperatures and for a time period sufficient to result in the reduction in volume.

2. The light-weight filtration media according to claim 1 wherein said light-weight filtration media is in the form of pellets having an average crush strength of at least 6 lbs as measured using a force dial.

3. The light-weight filtration media in accordance with claim 2 wherein said active material comprises an element selected from the group consisting of calcium, magnesium, aluminum, iron, and mixtures thereof.

4. The light-weight filtration media in accordance with claim 2 wherein the light-weight filtration media provides a removal efficiency of at least 20% with respect to a targeted contaminant.

5. The light-weight filtration media in accordance with claim 1 wherein said active material comprises activated alumina.

6. The light-weight filtration media in accordance with claim 1 wherein said active material comprises goethite, iron oxide, iron hydroxide or iron oxide hydroxide.

7. The light-weight filtration media in accordance with claim 1 wherein said thermally treated expanded perlite comprises an active material.

8. The light-weight filtration media in accordance with claim 7 wherein said active material comprises activated alumina.

9. The light-weight filtration media in accordance with claim 7 wherein the active material is coated on said thermally treated expanded perlite.

10. The light-weight filtration media in accordance with claim 7 wherein the active material is thermally impregnated in the thermally treated expanded perlite.

11. A method for removing contaminants from an aqueous composition comprising:

contacting an aqueous composition containing contaminants with a filtration media in accordance with claim 1 .

12. A separation system for separating contaminants from an aqueous composition comprising:

a tank with an inlet for receiving the aqueous composition and an outlet for transferring treated water out of the tank; and

a treatment chamber disposed in the tank wherein the treatment chamber contains a light-weight adsorptive filtration media in accordance with claim 1 .

13. A method of producing a light-weight filtration media comprising thermally treated expanded perlite in the form of pellets, the method comprising:

thermally treating expanded perlite pellets to produce said thermally treated expanded perlite, wherein said thermally treated expanded perlite has a volume that is at least about 40% less than a volume of the expanded perlite pellets prior to being subjected to thermal treatment, wherein said thermal treatment is conducted at one or more temperatures and for a time period sufficient to result in the reduction in volume.

14. The method of claim 13 , further comprising coating the expanded perlite pellets with an active material prior to said thermal treatment so as to thermally impregnate said active material into the thermally treated expanded perlite as a result of said thermal treatment.

15. The method of claim 14 wherein said active material comprises activated alumina.

Assignments (10)
PATENT SECURITY AGREEMENT Recorded Feb 10, 2025
From: BEST BLOCK, LLC; CONTECH ENGINEERED SOLUTIONS LLC; CUSTOM BUILDING PRODUCTS, LLC; FORTERRA CONCRETE PRODUCTS, LLC; FORTERRA PIPE & PRECAST, LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; PAVESTONE, LLC; THE QUIKRETE COMPANIES, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; USP HOLDINGS, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 070170/0919 →
SECURITY INTEREST Recorded Dec 8, 2016
From: CONTECH ENGINEERED SOLUTIONS INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 040852/0262 →
RELEASE OF SECURITY INTEREST Recorded Dec 2, 2016
From: GOLDMAN SACHS LENDING PARTNERS, LLC
To: CONTECH ENGINEERED SOLUTIONS, LLC
Reel/Frame 040796/0939 →
RELEASE OF SECURITY INTEREST Recorded Dec 2, 2016
From: WELLS FARGO CAPITAL FINANCE, LLC
To: CONTECH STORMWATERSOLUTIONS, LLC
Reel/Frame 040797/0514 →
RELEASE OF SECURITY INTEREST Recorded Nov 30, 2016
From: GOLDMAN SACHS LENDING PARTNERS, LLC
To: CONTECH TECHNOLOGIES, INC
Reel/Frame 040741/0458 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jun 18, 2013
From: KEYSTONE RETAINING WALL SYSTEMS LLC; CONTECH ENGINEERED SOLUTIONS LLC; IMBRIUM SYSTEMS LLC
To: GOLDMAN SACHS LENDING PARTNERS LLC
Reel/Frame 030634/0040 →
MERGER Recorded Aug 7, 2012
From: CONECH STORMWATER SOLUTIONS LLC
To: CONTECH ENGINEERED SOLUTIONS LLC
Reel/Frame 028735/0632 →
SECURITY INTEREST Recorded Feb 21, 2012
From: CONTECH ENGINEERED SOLUTIONS LLC; CONTECH BRIDGE SOLUTIONS LLC; CONTECH STORMWATER SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; CDS TECHNOLOGIES LLC; CONTECH EARTH STABILIZATION SOLUTIONS LLC
To: WELLS FARGO CAPITAL FINANCE, LLC
Reel/Frame 028014/0952 →
CENTIFICATE OF CONVERSION Recorded Feb 3, 2012
From: CONTECH STORMWATER SOLUTIONS INC.
To: CONTECH STORMWATER SOLUTIONS LLC
Reel/Frame 027650/0174 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2009
From: MA, JIA
To: CONTECH STORMWATER SOLUTIONS INC.
Reel/Frame 023100/0554 →
Continuity (3)
Provisional Application 61088533 · Aug 13, 2008
Provisional Application 61099349 · Sep 23, 2008
Related Publication 20100038327A1 · Feb 18, 2010