Dual fork single shift rail assembly
View Patent ↗A multiple shift fork, single shift rail assembly reduces weight and complexity in manual and dual clutch transmissions. In a first embodiment, a stationary shift rail includes pluralities of detenting recesses and cooperating detent assemblies are mounted on the shift forks. Associated actuators translate the shift forks and synchronizer clutches. In a second embodiment, the detenting recesses reside on the outside surface of the shift forks and the detent assemblies are mounted in the transmission housing. In a third embodiment, one shift fork is slidably mounted on the shift rail and includes an external detent assembly. The shift rail itself translates and includes detenting recesses and a second shift fork connected thereto.
1. A single rail shift assembly for a transmission comprising, in combination,
a pair of synchronizer clutches,
a single, stationary shift rail,
a pair of shift fork assemblies disposed for independent translation on said single, stationary shift rail, each of said shift fork assemblies including a yoke for engaging a respective one of said synchronizer clutches and ball bearing assemblies disposed between said shift fork assemblies and said single, stationary shift rail,
a pair of detenting assemblies associated with a respective one of said shift fork assemblies for resisting motion of said shift fork assemblies, each of said pair of detenting assemblies including a plurality of detenting recesses, a detent ball and means for biasing said detent ball toward said recesses, and
a pair of multiple position actuators for translating a respective one of said pair of shift fork assemblies on said single, stationary shift rail.
2. The single rail shift assembly of claim 1 wherein said transmission is one of a manual or dual clutch transmission.
3. The single rail shift assembly of claim 1 wherein said plurality of detenting recesses of said detenting assemblies are disposed on said shift rail and said detent balls and biasing means of said detenting assemblies are disposed on said shift fork assemblies.
4. The single rail shift assembly of claim 1 wherein said detenting recesses of said detenting assemblies are disposed on an exterior of said shift fork assemblies and said detent balls and biasing means of said detenting assemblies are mounted on a housing.
5. The single rail shift assembly of claim 1 wherein a first plurality of said detenting recesses are disposed on said single shift rail and a second plurality of said detenting recesses are disposed on an exterior of one of said shift fork assemblies.
6. A shift assembly for a motor vehicle transmission comprising, in combination,
a housing,
a countershaft rotatably disposed in said housing,
a pair of synchronizer clutches disposed on said countershaft,
a single, stationary shift rail mounted in said housing and disposed parallel to said countershaft,
a pair of shift fork assemblies disposed for independent translation on said stationary shift rail, each of said shift fork assemblies including a yoke for engaging a respective one of said synchronizer clutches and at least one bearing for slidably engaging said stationary shaft,
a pair of detenting assemblies cooperating with a respective one of said shift fork assemblies for resisting motion of each of said pair of shift fork assemblies, each of said pair of detenting assemblies including a plurality of detenting recesses, a detent ball and means for biasing said detent ball toward said recesses, and
a pair of multiple position actuators for translating a respective one of said pair of shift fork assemblies.
7. The shift assembly of claim 6 wherein said motor vehicle transmission is one of a manual or dual clutch transmission.
8. The shift assembly of claim 6 wherein said at least one bearing includes a pair of linear bearing assemblies for supporting said shift rail.
9. The shift assembly of claim 6 wherein said plurality of detenting recesses of said detenting assemblies are disposed on said shift rail and said detent balls and biasing means of said detenting assemblies are disposed on said shift fork assemblies.
10. The shift assembly of claim 6 wherein said detenting recesses of said detenting assemblies are disposed on an exterior of said shift fork assemblies and said detent balls and biasing means of said detenting assemblies are mounted on a housing.
11. The shift assembly of claim 6 wherein a first plurality of said detenting recesses are disposed on said shift rail and a second plurality of said detenting recesses are disposed on an exterior of one of said shift fork assemblies.
12. A single rail shift assembly for a motor vehicle transmission comprising, in combination,
a pair of synchronizer clutches disposed on a countershaft,
a single, stationary shift rail,
a pair of shift fork assemblies disposed for independent, bi-directional translation on said single, stationary shift rail, each of said shift fork assemblies including a body, a yoke for engaging a respective one of said synchronizer clutches and bearings for slidably receiving said single, stationary shift rail,
a pair of detenting assemblies associated with a respective one of said shift fork assemblies for resisting motion of each of said pair of shift fork assemblies, each of said pair of detenting assemblies including a plurality of detenting recesses, a detent ball and means for biasing said detent ball toward said recesses, and
a pair of multiple position actuators for translating a respective one of said pair of shift fork assemblies on said single, stationary shift rail.
13. The single rail shift assembly of claim 12 wherein said plurality of detenting recesses of said detenting assemblies are disposed on said single shift rail and said detent balls and biasing means of said detenting assemblies are disposed on said bodies of said shift fork assemblies.
14. The single rail shift assembly of claim 12 wherein said plurality of detenting recesses of said detenting assemblies are disposed on an exterior of said bodies of said shift fork assemblies and said detent balls and biasing means of said detenting assemblies are mounted on a housing.
15. The single rail shift assembly of claim 12 wherein a first plurality of said detenting recesses are disposed on said single shift rail and a second plurality of said detenting recesses are disposed on an exterior of one of said bodies of said shift fork assemblies.
16. The single rail shift assembly of claim 12 wherein said bearings include ball bearing assemblies operably disposed between said shift fork assemblies and said single shift rail.