IP Library Granted Patent US 9,368,817
Granted Patent B2
US 9,368,817 · App. 12/580,863 · Granted Jun 14, 2016

In-situ fuel cell stack reconditioning

Inventors: Daniel T. Folmsbee (Victor, NY); Balasubramanian Lakshmanan (Pittsford, NY); John P. Salvador (Penfield, NY); Joe C. Machuca (Rochester, NY); Bernd Krause (Liederbach, DE); David R. Savage (Rochester, NY); David A. Arthur (Honeoye Falls, NY); Derek R. Lebzelter (Rochester, NY)
Assignee: GL Global Technology Operations LLC
H01M8/04388H01M8/0441H01M8/04126H01M8/04231H01M8/04492H01M8/04507H01M8/04753H01M8/04828H01M8/04835H01M8/04843H01M2250/20Y02E60/50Y02T90/32
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Quick Facts
Patent No.
US 9,368,817
App. No.
12/580,863
Granted
Jun 14, 2016
Kind
B2
Abstract

A method for reconditioning a fuel cell stack. The method includes periodically increasing the relative humidity level of the cathode input airflow to the stack to saturate the cell membrane electrode assemblies to be greater than the relative humidity levels during normal stack operating conditions. The method also includes providing hydrogen to the anode side of the fuel cell stack at system shut down while the membrane electrode assemblies are saturated without stack loads being applied so that the hydrogen crosses the cell membranes to the cathode side and reacts with oxygen to reduce stack contaminants.

Claims (30)

1. A method for reconditioning a fuel cell stack, said method comprising:

determining whether fuel cell stack reconditioning is needed;

increasing the humidification level of a cathode side of the fuel cell stack over the relative humidity of the cathode side during normal operating conditions if stack reconditioning is needed;

waiting for cell membranes in the fuel cell stack to saturate after the humidification level of the cathode side is increased;

providing a hydrogen take-over of the cathode side during shut down of the fuel cell stack; and

waiting for contaminants to be removed as a result of the increased humidification level and the hydrogen take-over.

2. The method according to claim 1 wherein increasing the humidification level of the cathode side increases the humidity level to greater than or equal to 100% relative humidity.

3. The method according to claim 1 wherein the cell membranes remain saturated for a predetermined period of time before hydrogen take-over of the cathode side occurs.

4. The method according to claim 1 wherein the hydrogen take-over causes hydrogen to cross the cell membranes from an anode side to the cathode side to consume oxygen.

5. The method according to claim 1 further comprising refraining from applying loads to the stack during the hydrogen take-over.

6. The method according to claim 1 wherein the reconditioning is performed periodically during the normal operation of the fuel cell stack.

7. A method for reconditioning a fuel cell stack to remove contaminants from the fuel cell stack, said method comprising:

operating the fuel cell stack under wet conditions by increasing the relative humidity of the stack;

saturating membrane electrode assemblies in the fuel cell stack; and

shutting the fuel cell stack down while the membrane electrode assemblies are saturated.

8. The method according to claim 7 further comprising providing a hydrogen take-over of the cathode side of the fuel cell stack during stack shut down and waiting for contaminants to be removed as a result of the increased humidification level and the hydrogen take-over.

9. The method according to claim 8 wherein the hydrogen take-over causes hydrogen to cross the cell membranes from an anode side to the cathode side to consume oxygen.

10. The method according to claim 8 wherein loads are refrained from being applied during the hydrogen take-over.

11. The method according to claim 7 wherein the relative humidity is increased to greater than or equal to 100% relative humidity.

12. The method according to claim 7 wherein the cell membranes remain saturated for a predetermined period of time before hydrogen take-over of the cathode side occurs.

13. The method according to claim 7 wherein the reconditioning occurs periodically during the normal operation of the fuel cell stack.

14. A method for reconditioning a fuel cell stack, said method comprising:

determining whether fuel cell stack reconditioning is needed;

increasing the humidification level of a cathode side of the fuel cell stack over the relative humidity of the cathode side during normal operating conditions if stack reconditioning is needed;

waiting for cell membranes in the fuel cell stack to saturate after the humidification level of the cathode side is increased;

providing a hydrogen take-over of the cathode side during shut down of the fuel cell stack wherein the hydrogen take-over causes hydrogen to cross the cell membranes from an anode side to the cathode side to consume oxygen; and

waiting for contaminants to be removed as a result of the increased humidification level and the hydrogen take-over.

15. The method according to claim 14 wherein the cell membranes remain saturated for a predetermined period of time before hydrogen take-over of the cathode side occurs.

16. The method according to claim 14 further comprising refraining from applying loads to the stack during the hydrogen take-over.

17. The method according to claim 14 wherein the reconditioning is performed periodically during the normal operation of the fuel cell stack.

Assignments (8)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034287/0001 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0299 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0555 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0091 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025246/0234 →
SECURITY AGREEMENT Recorded Feb 25, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023990/0001 →
SECURITY AGREEMENT Recorded Feb 25, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023989/0155 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2009
From: FOLMSBEE, DANIEL T.; LAKSHMANAN, BALASUBRAMANIAN; SALVADOR, JOHN P.; MACHUCA, JOE C.; KRAUSE, BERND; SAVAGE, DAVID R.; ARTHUR, DAVID A.; LEBZELTER, DEREK R.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023644/0620 →
Continuity (1)
Related Publication 20110091780A1 · Apr 21, 2011