IP Library Granted Patent US 8,114,764
Granted Patent B2
US 8,114,764 · App. 12/628,899 · Granted Feb 14, 2012

Semiconductor device and fabrication method thereof

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Quick Facts
Patent No.
US 8,114,764
App. No.
12/628,899
Granted
Feb 14, 2012
Kind
B2
Abstract

A semiconductor device fabrication method includes the steps of (a) forming a dielectric film on a semiconductor substrate; (b) etching the dielectric film by a dry process; and (c) supplying thermally decomposed atomic hydrogen onto the semiconductor substrate under a prescribed temperature condition, to remove a damaged layer produced in the semiconductor substrate due to the dry process.

Claims (25)

1. A semiconductor device fabrication method comprising:

forming a dielectric film on a semiconductor substrate;

forming a conductive film on the dielectric film;

patterning the conductive film to form an electrode by a dry process; and

removing at least a portion of a damaged layer produced in the semiconductor substrate due to the dry process, after removing at least a part of the dielectric film, using thermally decomposed atomic hydrogen under a prescribed temperature condition,

wherein after the removal of the at least a portion of the damaged layer, the surface area of the semiconductor substrate has an inverted trapezoidal cross-sectional profile.

2. The method of claim 1 , wherein the thermally decomposed atomic hydrogen is generated by bringing molecules containing hydrogen in contact with a heated catalyst.

3. The method of claim 2 , wherein the heated catalyst is tungsten.

4. The method of claim 2 , wherein the heated catalyst includes a metal with silicidation activation energy at or below 1.8 eV, and the method further comprises:

introducing the metal in the semiconductor substrate from the heated catalyst.

5. The method of claim 2 , wherein the heated catalyst includes at least one of titanium (Ti), nickel (Ni), cobalt (Co), and platinum (pt), and the method further comprises:

introducing the metal in the semiconductor substrate from the heated catalyst simultaneously with or successively after the removal of the damaged layer.

6. The method of claim 1 , wherein the damaged layer is removed by the thermally decomposed atomic hydrogen while the temperature of a susceptor holding the semiconductor substrate is maintained at or above 170° C.

7. A semiconductor device fabrication method comprising:

forming a gate electrode on a semiconductor substrate via a dielectric film;

forming a sidewall for the gate electrode by dry etching; and

removing a damaged layer produced in the semiconductor substrate due to the dry etching, using thermally decomposed atomic hydrogen under a prescribed temperature condition,

wherein after the removal of the damaged layer, the surface area of the semiconductor substrate has an inverted trapezoidal cross-sectional profile.

8. A semiconductor device fabrication method comprising:

forming a dielectric film on a semiconductor substrate;

forming a conductive film on the dielectric film;

patterning an electrode by patterning the conductive film; and

removing at least a portion of a surface layer in the semiconductor substrate, using thermally decomposed atomic hydrogen under a prescribed temperature condition,

wherein after the removal of the at least a portion of the surface layer, the surface area of the semiconductor substrate has an inverted trapezoidal cross-sectional profile.

9. The method of claim 8 , wherein the surface layer is a damaged layer produced in the semiconductor substrate due to a dry process by the patterning.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2025
From: FUJITSU LIMITED
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 073964/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 27, 2024
From: FUJITSU LIMITED
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 069454/0333 →
MERGER Recorded May 24, 2023
From: FUJITSU SEMICONDUCTOR LIMITED
To: FUJITSU LIMITED
Reel/Frame 064221/0545 →
CHANGE OF NAME AND CHANGE OF ADDRESS Recorded Jul 16, 2020
From: AIZU FUJITSU SEMICONDUCTOR LIMITED
To: FUJITSU SEMICONDUCTOR LIMITED
Reel/Frame 053481/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2020
From: FUJITSU SEMICONDUCTOR LIMITED
To: AIZU FUJITSU SEMICONDUCTOR LIMITED
Reel/Frame 053209/0468 →
CHANGE OF ADDRESS Recorded Dec 23, 2016
From: FUJITSU SEMICONDUCTOR LIMITED
To: FUJITSU SEMICONDUCTOR LIMITED
Reel/Frame 041188/0401 →
CHANGE OF NAME Recorded Sep 27, 2010
From: FUJITSU MICROELECTRONICS LIMITED
To: FUJITSU SEMICONDUCTOR LIMITED
Reel/Frame 025046/0478 →