Screen blockage measurement and flow performance optimization system
View Patent ↗An apparatus and method are provided that enable the control of a screening operation based on a calculated screen blockage percentage and the velocity throughput of the screen. The apparatus includes an upstream level detector, a downstream level detector and flume or weir placed downstream of the screen. The apparatus may further include a blockage determination unit which determines the percent screen blockage based on the flow level upstream of the screen and the flow level downstream of the screen.
1. A screening system comprising:
a channel configured to contain a wastewater flow that includes debris;
a screen disposed in the channel and configured to remove debris from the wastewater flow in the channel;
an upstream level detector which detects a flow level upstream of the screen;
a downstream level detector which detects a flow level downstream of the screen; and
a weir or flume disposed in the channel downstream of the downstream level detector,
wherein the flume comprises a converging portion where a width of the channel decreases and a divergent portion where the width of the channel increases, the divergent portion being disposed downstream of the convergent portion.
2. The screening system according to claim 1 , further comprising:
a blockage determination unit which determines a percent screen blockage of the screen based on the detected flow level upstream of the screen and the flow level downstream of the screen.
3. The screening system according to claim 2 , further comprising:
a response unit which takes an action in response to the percent screen blockage.
4. The screening system according to claim 3 , wherein the action is at least one of an initiating of a cleaning cycle of the screen, a changing a speed of the screen, introducing hot or cold water or chemicals into a spray manifold for cleaning the screen, increasing the pressure of spray water in the spray manifold, increasing the flow rate of the spray water in the spray manifold, actuating a cleaning brush on the screen or triggering an alarm.
5. The screening system according to claim 3 , wherein the response unit takes an action based on at least one of the percent screen blockage exceeding a predetermined threshold and a rate of change in the percent screen blockage.
6. The screening system according to claim 1 , further comprising:
a velocity determination unit which determines a velocity of the flow through the screen based on the flow level upstream of the screen and the flow level downstream of the screen.
7. The screening system according to claim 6 , further comprising:
a response unit which takes an action in response to the determined velocity.
8. The screening system according to claim 7 , wherein the action is at least one of an initiating of a cleaning cycle of the screen, a changing a speed of the screen, introducing hot or cold water or chemicals into a spray manifold for cleaning the screen, increasing the pressure of spray water in the spray manifold, increasing the flow rate of the spray water in the spray manifold, actuating a cleaning brush on the screen or triggering an alarm.
9. The screening system according to claim 7 , wherein the response unit takes an action based on the velocity exceeding a predetermined threshold.
10. The screening system according to claim 6 , wherein the velocity determination unit determines a rate of change in velocity based on a comparison of a first velocity of the flow through the screen and a second velocity of flow through the screen.
11. The screening system according to claim 10 , further comprising:
a response unit which takes an action in response to the determined rate of change in velocity.
12. The screening system according to claim 11 , wherein the action is at least one of an initiating of a cleaning cycle of the screen, a changing a speed of the screen, introducing hot or cold water or chemicals into a spray manifold for cleaning the screen, actuating a cleaning brush on the screen or triggering an alarm.
13. The screening system according to claim 11 , wherein the response unit takes an action based on the rate of change in velocity exceeding a predetermined threshold.
14. A method of controlling a screen disposed in a wastewater flow within a channel, the method comprising:
providing a weir or flume disposed in the channel downstream of the screen, the screen configured to remove debris from the wastewater flow in the channel; and
determining an upstream level of the wastewater flow in the channel upstream of the screen and a downstream level of wastewater flow in the channel downstream of the screen,
wherein the flume comprises a converging portion where a width of the channel decreases and a divergent portion where the width of the channel increases, the divergent portion being disposed downstream of the convergent portion.
15. The method of claim 14 , further comprising determining a percent blockage of the screen or a velocity of flow through the screen based on the upstream level and the downstream level.
16. The method of claim 15 , further comprising taking an action based on the determined percent blockage or the velocity of the flow through the screen.
17. The method of claim 16 , wherein the action is at least one of an initiating of a cleaning cycle of the screen, a changing a speed of the screen, introducing hot or cold water or chemicals into a spray manifold for cleaning the screen, increasing a pressure of spray wash water, increasing a flow rate of spray wash water, actuating a cleaning brush on the screen or triggering an alarm.
18. The method of claim 17 , further comprising determining a rate of change of volumetric flow in the channel.
19. The method of claim 18 , further comprising taking an action based on the rate of change of volumetric flow through the screen.
20. The method of claim 19 , wherein the action is at least one of an initiating of a cleaning cycle of the screen, a changing a speed of the screen, introducing hot or cold water or chemicals into a spray manifold for cleaning the screen, increasing a pressure of spray wash water, increasing a flow rate of spray wash water, actuating a cleaning brush on the screen or triggering an alarm.
21. A screening system comprising:
an upstream level detector which detects a flow level upstream of a screen;
a downstream level detector which detects a flow level downstream of the screen;
a velocity probe disposed downstream of the screen, and
a blockage determination unit which determines a percent screen blockage of the screen based on the detected flow level upstream of the screen, the flow level downstream of the screen and a velocity determined using the velocity probe.