IP Library Granted Patent US 8,158,698
Granted Patent B2
US 8,158,698 · App. 12/840,540 · Granted Apr 17, 2012

Powder coating composition and process of manufacture

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Quick Facts
Patent No.
US 8,158,698
App. No.
12/840,540
Granted
Apr 17, 2012
Kind
B2
Abstract

The present invention provides a powder coating composition comprising at least one glycidyl-functionalised (meth) acrylic resin, 1 to 30 wt %, the wt % based on the total weight of component A), of at least one hydroxyl-functionalised alkyl acrylate alkyl methacrylate copolymer, and at least one component selected from the group consisting of pigments, fillers, cross-linking agents and/or coating additives different from component B). The powder coating composition of this invention can provide coatings having improved impact resistance, corrosion stability, heat resistance and weather resistance. The powder coating also has good properties including good flow behavior and durability against aggressive substances, such as, inorganic acids.

Claims (14)

1. A powder coating composition comprising

A) at least one glycidyl-functionalised (meth) acrylic resin,

B) 1 to 30 wt %, the wt % based on the total weight of the component A), of at least one hydroxyl-functionalised alkyl acrylate alkyl methacrylate copolymer additive, and

C) at least one component selected from the group consisting of pigments, fillers, cross-linking agents and/or coating additives, different from component B).

2. The powder coating composition according to claim 1 wherein component A) is in a range of 40 to 90 wt % based on the total weight of the powder coating composition.

3. The powder coating composition according to claim 1 wherein component A) has an epoxy equivalent weight (EEW) in the range of 400 to 800.

4. The powder coating composition according to claim 1 wherein component B) has alkyl groups having 4-8 carbon atoms in the group.

5. The powder coating composition according to claim 1 wherein component B) has a hydroxyl value in the range of 80 to 200.

6. The powder coating composition according to claim 1 wherein component B) has an average particle size in a range of 0.1 to 10 μm.

7. The powder coating composition according to claim 1 wherein component C) is in the range of 0.05 to 60 wt % based on the total weight of the powder coating composition.

8. A process of manufacture the powder coating composition of claim 1 comprising the steps;

a) mixing at least one part of component A) with component B) or mixing at least one part of component B) with component A), and

b) blending together with the further components of the composition.

9. A substrate coated with the coating composition according to claim 1 and cured.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded Sep 29, 2016
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: AXALTA COATING SYSTEMS IP CO. LLC (FORMERLY KNOWN AS U.S. COATINGS IP CO. LLC)
Reel/Frame 040184/0192 →
SECURITY AGREEMENT Recorded Nov 19, 2013
From: U.S. COATINGS IP CO. LLC (N/K/A AXALTA COATING SYSTEMS IP CO. LLC)
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 031668/0001 →
CHANGE OF NAME Recorded Jun 18, 2013
From: U.S. COATINGS IP CO., LLC
To: AXALTA COATING SYSTEMS IP CO., LLC
Reel/Frame 030639/0164 →
SECURITY AGREEMENT Recorded Mar 28, 2013
From: U.S. COATINGS IP CO. LLC
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 030119/0163 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2013
From: E. I. DU PONT DE NEMOURS AND COMPANY
To: U.S. COATINGS IP CO. LLC
Reel/Frame 029803/0826 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 14, 2012
From: NIGGEMANN, FRANK; SCHNEIDER, MIKE; NGUYEN, PHU QUI
To: E. I. DU PONT DE NEMOURS AND COMPANY
Reel/Frame 027858/0739 →