System and process for injecting catalyst and/or additives into a fluidized catalytic cracking unit
View Patent ↗A preferred embodiment of a system for loading catalyst and/or additives into a fluidized catalytic cracking unit includes a bin for storing at least one of the catalyst and/or additives, and a loading unit in fluid communication with the storage bin and the fluidized catalytic cracking unit on a selective basis. The loading unit is capable of being evacuated so that a resulting vacuum within the loading unit draws the catalyst and/or additive from the bin. The loading unit is also capable of being pressurized so that the catalyst and/or additive is transferred from the loading unit to the fluidized catalytic cracking unit.
1. A process for introducing catalyst and/or additives into a fluidized catalytic cracking unit, comprising:
generating a vacuum within a loading unit;
drawing one of the catalyst and/or additives from a storage bin and into the loading unit in response to the vacuum wherein drawing one of the catalyst and/or additives from a storage bin and into the loading unit in response to the vacuum comprises opening a valve to place the storage bin in fluid communication with the loading unit;
drawing another catalyst and/or additive from another storage bin and into the loading unit in response to the vacuum by opening another valve to place the another storage bin in fluid communication with the loading unit;
monitoring the weight of the catalyst and/or additives drawn into the loading unit and stopping generation of the vacuum when the weight reaches a predetermined value;
pressurizing the loading unit; and
injecting the catalyst and/or additives into the fluidized catalytic cracking unit in response to the pressurization of the loading unit.
2. The process of claim 1 , wherein generating a vacuum within a unit comprises initiating a flow of pressurized air through a vacuum producer in fluid communication with the loading unit.
3. The process of claim 1 , wherein injecting the one of the catalyst and/or additives into the fluidized catalytic cracking unit in response to the pressurization of the loading unit comprises injecting the one of the catalyst and/or additive into a regenerator of the fluidized catalytic cracking unit.
4. The process of claim 1 , wherein pressurizing the loading unit comprises opening a valve to place the loading unit in fluid communication with a source of pressurized air.
5. The process of claim 1 , wherein generating a vacuum within a unit and drawing one of the catalyst and/or additives from a storage bin and into the loading unit in response to the vacuum comprises generating the vacuum in a dust collector of the loading unit and drawing one of the catalyst and/or additives from a storage bin and into the dust collector in response to the vacuum.
6. The process of claim 1 , wherein pressurizing the loading unit and injecting the one of the catalyst and/or additives into the fluidized catalytic cracking unit in response to the pressurization of the loading unit comprises pressurizing a transfer pot of the loading unit and injecting the one of the catalyst and/or additives into the fluidized catalytic cracking unit from the transfer pot.
7. A process for introducing at least two catalysts and/or additives into a fluidized catalytic cracking unit, each of said at least two catalysts and/or additives being stored in separate storage bins, the process comprising:
generating a vacuum within a loading unit;
opening a first valve to place a first storage bin holding one of the at least two catalysts and/or additives in fluid communication with the loading unit to draw the catalyst or additive from the first storage bin and into the loading unit in response to the vacuum;
opening a second valve to place a second storage bin holding at least one other catalyst or additive in fluid communication with the loading unit to draw the catalyst or additive from the second storage bin and into the loading unit in response to the vacuum;
pressurizing the loading unit; and
injecting the catalyst and/or additive from the loading unit into the fluidized catalytic cracking unit in response to the pressurization of the loading unit.
8. The process of claim 7 further comprising monitoring the weight of each of the at least two catalysts and/or additives drawn into the loading unit, and stopping the drawing of each of said catalyst and/or additive when the weight of the catalyst and/or additive drawn into the loading unit reaches a predetermined level.
9. The process of claim 7 , wherein pressurizing the loading unit and injecting the catalyst and/or additives into the fluidized catalytic cracking unit in response to the pressurization of the loading unit comprises pressurizing a transfer pot of the loading unit and injecting the catalyst and/or additives into the fluidized catalytic cracking unit from the transfer pot.