Pressure actuated catheter seal and method for the same

1. A pressure actuated seal assembly comprising:

a manifold, the manifold including a seal cavity, and a manifold lumen extends through the manifold and the seal cavity;

a pressure actuated seal element positioned within the seal cavity, the seal element includes:

a first seal face in communication with the manifold lumen,

a second seal face opposed to the first seal face, and

a seal element lumen extending from the first seal face to the second seal face, the seal element lumen is in communication with the manifold lumen;

an amplifier coupled with the seal element, the amplifier includes first and second amplifier faces with respective first and second surface areas, the first surface area larger than the second surface area, and the second amplifier face is coupled with the first seal face; and

the pressure actuated seal element is deformable between an open configuration and a sealed configuration, wherein:

in the sealed configuration, a pressurized fluid in at least the manifold lumen presses on the first amplifier face and generates a first force and the second amplifier face presses on the first seal face with a second force greater than the first force according to the larger first surface area relative to the second surface area, and the pressure actuated seal element compresses inwardly around the seal element lumen according to the greater second force, and

in the open configuration, the pressure actuated seal element relaxes in an absence of the pressurized fluid, and the seal element lumen is open and configured to allow passage of an instrument therethrough.

2. The pressure actuated seal assembly of claim 1 , wherein the pressure actuated seal element includes a deformable lip surrounding the seal element lumen, and the deformable lip includes at least portions of the first and second seal faces.

3. The pressure actuated seal assembly of claim 1 , wherein at least the first seal face tapers from an intermediate seal portion toward a distal seal portion, and the first seal face has a greater area than a cross-section of the seal cavity.

4. The pressure actuated seal assembly of claim 1 , wherein the second seal face tapers from an intermediate seal portion toward a proximal seal portion, and the seal cavity tapers from near the intermediate seal portion toward the proximal seal portion, and the tapered seal cavity is sized and shaped to receive the pressure actuated seal element.

5. The pressure actuated seal assembly of claim 1 , where the instrument is positioned within the seal element lumen of the pressure actuated seal element, in the sealed configuration, the pressure actuated seal element seals around the instrument.

6. The pressure actuated seal assembly of claim 1 , wherein pressing on the first seal face toward the second seal face compresses the pressure actuated seal element outwardly into sealing engagement with a seal cavity perimeter.

7. The pressure actuated seal assembly of claim 1 , wherein the pressure actuated seal element includes a first seal portion including the first seal face, a second seal portion including the second seal face and a third seal portion intermediate to the first and second seal portions, and one or more of the first, second and third seal portions has a hardness different from another of the seal portions.

8. The pressure actuated seal assembly of claim 1 , wherein in the open configuration the amplifier is biased away from the second seal face with a biasing element interposed between the amplifier and the seal element.

9. The pressure actuated seal assembly of claim 8 , wherein the biasing element is a spring.

10. The pressure actuated seal assembly of claim 1 , wherein the amplifier is slidable within the seal cavity.

11. The pressure actuated seal assembly of claim 1 , wherein the second amplifier face and the seal element are received within a recess within the seal cavity.

12. A catheter assembly comprising:

a self-sealing manifold, the manifold includes a seal cavity, and a manifold lumen extends through the manifold and the seal cavity;

a tapered catheter body coupled with the self-sealing manifold, the tapered catheter body includes a taper over at least a portion of a catheter body length including a catheter distal portion, the tapered catheter body includes a catheter lumen in communication with the manifold lumen, wherein the manifold lumen and the catheter lumen are configured to receive pressurized fluids; and

the self-sealing manifold includes a seal assembly positioned within the seal cavity, and the seal assembly seals the manifold lumen and the catheter lumen near the self-sealing manifold in a presence of the pressurized fluids within at least one of the manifold lumen and the catheter lumen, the seal assembly includes:

a seal element within the seal cavity, the seal element includes first and second seal faces,

an amplifier within the seal cavity distal to the seal element, the amplifier includes first and second amplifier faces with respective first and second surface areas, the first surface area larger than the second surface area, and the second amplifier face is coupled along the first seal face, and

wherein a first force is applied to the first amplifier face by the pressurized fluids, and a corresponding second force is applied from the second amplifier face to the seal element at the first seal face, the second force greater than the first force according to the larger first surface area relative to the second surface area.

13. The catheter assembly of claim 12 , wherein the catheter distal portion includes one or more fluid passages, and a fluid is distributed from the one or more fluid passages when the pressurized fluids are received within the manifold and catheter lumens and the seal assembly seals the manifold lumen and the catheter lumen near the self-sealing manifold.

14. The catheter assembly of claim 13 , wherein the one or more fluid passages include a plurality of fluid passages extending through a catheter sidewall.

15. The catheter assembly of claim 14 further comprising an instrument slidably positioned within a guide wire orifice and operable to plug the guide wire orifice and divert the fluid through the plurality of fluid passages.

16. The catheter assembly of claim 12 , wherein a biasing element is interposed between the amplifier and the seal element, and the biasing element biases the amplifier away from the seal element.

17. The catheter assembly of claim 12 , wherein the amplifier is slidable within the seal cavity.

18. The catheter assembly of claim 12 , wherein the second amplifier face and the seal element are received within a recess within the seal cavity.

19. A catheter assembly comprising:

a manifold, the manifold includes a manifold lumen having a manifold lumen perimeter, the manifold lumen extends through the manifold;

wherein the manifold includes an elongate seal cavity in communication with the manifold lumen, the elongate seal cavity extends longitudinally from a seal cavity proximal end to a seal cavity distal end, a seal cavity perimeter circumscribes the elongate seal cavity, and the seal cavity perimeter is larger than the manifold lumen perimeter;

a pressure actuated seal element within the elongate seal cavity, the seal element includes:

a first seal face,

a second seal face opposed to the first seal face, and

a seal element lumen extending from the first seal face to the second seal face, the seal element lumen is in communication with the manifold lumen;

an amplifier interposed between the first seal face and the seal cavity distal end, the amplifier includes first and second amplifier faces with respective first and second surface areas, the first surface area larger than the second surface area, and the second amplifier face is engaged with the first seal face; and

wherein a first force is applied to the first amplifier face by a pressurized fluid between the first amplifier face and the seal cavity distal end, and a corresponding second force is applied from the second amplifier face to the seal element at the first seal face, the second force greater than the first force according to the larger first surface area relative to the second surface area, the pressure actuated seal element is configured to deform according to the greater second force, and the pressure actuated seal element compresses inwardly around the seal element lumen according to the greater second force.

20. The catheter assembly of claim 19 , wherein at least the first seal face tapers from an intermediate seal portion toward a distal seal portion, and the first seal face has a greater surface area than a cross-section of the seal cavity.

21. The catheter assembly of claim 19 , wherein the second seal face tapers from an intermediate seal portion toward a proximal seal portion, and the seal cavity tapers from near the intermediate seal portion toward the proximal seal portion, and the tapered seal cavity is sized and shaped to receive the pressure actuated seal element.

22. The catheter assembly of claim 19 , wherein the pressure actuated seal element is configured to deform when an instrument is positioned within the seal element lumen and the pressurized fluid is between the first amplifier face and the seal cavity distal end, the seal element compresses inwardly and seals around the instrument.

23. The catheter assembly of claim 19 , wherein compressing the first seal face toward the second seal face compresses the pressure actuated seal element outwardly into sealing engagement with the seal cavity perimeter.

24. The catheter assembly of claim 1 , wherein the pressure actuated seal element includes a first seal portion including the first seal face, a second seal portion including the second seal face and a third seal portion intermediate to the first and second seal portions, and one or more of the first, second and third seal portions has a hardness different from another of the seal portions.

25. The catheter assembly of claim 24 , wherein the first seal portion includes a first portion hardness greater than a second portion hardness of the second seal portion, and the first portion hardness is greater than a third portion hardness of the third seal portion.

26. The catheter assembly of claim 25 , wherein the second portion hardness is greater than the third portion hardness.

27. The catheter assembly of claim 24 , wherein the pressure actuated seal element includes a seal chamber comprising the first and second seal portions, and the seal chamber contains the third seal portion.

28. The catheter assembly of claim 27 , wherein the seal chamber constrains the third seal portion from flowing past the first and second seal portions.

29. The catheter assembly of claim 19 , wherein a biasing element is interposed between the amplifier and the seal element, and the biasing element biases the amplifier away from the seal element.

30. The catheter assembly of claim 19 , wherein the second amplifier face and the seal element are received within a recess within the seal cavity.