IP Library Patent Application 13036642
Patent Application
App. No. 13/036,642

DUAL CORE GOLF BALL HAVING NEGATIVE-HARDNESS-GRADIENT THERMOPLASTIC INNER CORE AND SHALLOW POSITIVE-HARDNESS-GRADIENT THERMOSET OUTER CORE LAYER

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Quick Facts
Patent No.
US None
App. No.
13/036,642
Abstract

A golf ball includes an inner core layer formed from a thermoplastic material. The inner core has a hardness at the center that is greater than the hardness at the surface to define a negative hardness gradient. An outer core layer is disposed about the inner core. The outer core has a surface hardness that is greater than the surface hardness of the inner core to define a positive hardness gradient. An inner cover layer and an outer core layer are formed over the outer core layer. The negative hardness gradient of the inner core is about −1 to −5 Shore C, the positive hardness gradient of the outer core layer is less than 25 Shore C, the surface hardness of the outer core layer is about 45 Shore D to about 70 Shore D, and the surface hardness of the inner core is about 20 Shore D to about 60 Shore D.

Claims (13)

1 . A golf ball comprising:

an inner core layer consisting essentially of a thermoplastic material and having a geometric center hardness greater than a first surface hardness to define a negative hardness gradient;

an outer core layer disposed about the inner core, the outer core having a second surface hardness that is greater than the first surface hardness to define a positive hardness gradient;

an inner cover layer disposed outer core layer; and

an outer cover layer disposed about the inner cover layer,

wherein the negative hardness gradient is from −1 to −5 Shore C, the positive hardness gradient is less than 25 Shore C, and the second surface hardness is about 45 Shore D to about 70 Shore D and the first surface hardness is about 20 Shore D to about 60 Shore D.

2 . The golf ball of claim 1 , wherein the thermoplastic material comprises an ionomer, a highly-neutralized ionomer, a thermoplastic polyurethane, a thermoplastic polyurea, a styrene block copolymer, a polyester amide, polyester ether, a polyethylene acrylic acid copolymer or terpolymer, or a polyethylene methacrylic acid copolymer or terpolymer.

3 . The golf ball of claim 1 , wherein geometric center hardness is about 90 Shore C to about 100 Shore C.

4 . The golf ball of claim 1 , wherein the first surface hardness is about 85 Shore C to about 95 Shore C.

5 . The golf ball of claim 1 , wherein the second hardness is about 80 Shore C to about 90 Shore C.

6 . The golf ball of claim 1 , wherein the outer core layer comprises diene rubber and a metal salt of a carboxylic acid in an amount of about 25 phr to about 40 phr.

7 . The golf ball of claim 1 , wherein the second hardness is less than the first hardness.

8 . The golf ball of claim 1 , wherein the outer core layer comprises a soft and fast agent.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (027345/0877) Recorded Sep 7, 2016
From: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
To: ACUSHNET COMPANY
Reel/Frame 039939/0087 →
SECURITY AGREEMENT Recorded Dec 8, 2011
From: ACUSHNET COMPANY
To: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
Reel/Frame 027345/0877 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2011
From: SULLIVAN, MICHAEL J.; COMEAU, BRIAN; LACY, WILLIAM B.
To: ACUSHNET COMPANY
Reel/Frame 025872/0811 →