IP Library Granted Patent US 8,377,104
Granted Patent B2
US 8,377,104 · App. 13/069,777 · Granted Feb 19, 2013

Dual action rod reducing and locking device and method

Inventors: Scott A Jones (McMurray, PA); Michael Barrus (Ashburn, VA); Andy Rock (Spring Grove, PA)
Assignee: K2M, Inc.
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Quick Facts
Patent No.
US 8,377,104
App. No.
13/069,777
Granted
Feb 19, 2013
Kind
B2
Abstract

Provided is a dual action surgical instrument for use in orthopedic surgical procedures that is capable of reducing a rod into position in a rod receiving notch in the head of a bone screw with a first action and subsequently locking the rod into the receiving notch by a second action of the same instrument. A method of using the device is also provided.

Claims (44)

1. A method of reducing a rod into a taper lock bone screw and locking the rod into place, the method comprising:

providing a rod reducer including:

an elongate body having a bone screw grasping element;

a rod reducing sleeve circumferentially disposed around at least a portion of the elongate body, the rod reducing sleeve including a rod contact portion;

a rod reducing lever coupled to the rod reducing sleeve, the rod reducing lever configured to actuate the grasping element to grasp the screw and position the rod into a rod receiving notch in the taper lock bone screw;

a locking sleeve circumferentially disposed around at least a portion of the rod reducing sleeve, the locking sleeve including a screw grasping structure; and

a locking lever coupled to the locking sleeve, the locking lever configured to actuate the screw grasping structure to grasp an outer sleeve of the taper lock bone screw and move the outer sleeve into a locked position;

implanting the taper lock bone screw into a bone of a subject;

placing the rod in the rod reducer;

aligning the rod reducer with the taper lock bone screw;

reducing the rod into the rod receiving notch in the taper lock bone screw; and

locking the rod into place.

2. The method according to claim 1 , wherein aligning the rod reducer with the taper lock bone screw includes inserting at least a portion of the taper lock bone screw into the rod reducer.

3. The method according to claim 1 , wherein the rod reducing lever is pivotally associated with the elongate body and the rod reducing sleeve.

4. The method according to claim 3 , wherein reducing the rod into the rod receiving notch in the taper lock bone screw includes actuating the rod reducing lever causing grasping element to grasp the taper lock bone screw and rod contact portion to position the rod into the rod receiving notch of the taper lock bone screw.

5. The method according to claim 4 , wherein actuating the rod reducing lever includes aligning the rod reducing lever with the elongate body.

6. The method according to claim 3 , wherein locking the rod into place includes actuating the locking lever causing the screw grasping structure to grasp and move the outer sleeve into a lock position.

7. The method according to claim 6 , wherein actuating the locking lever includes aligning the rod reducing lever with the elongate body.

8. The method according to claim 1 , wherein the rod reducer further includes a first connecting arm pivotally connecting the rod reducing lever with the rod reducing sleeve.

9. The method according to claim 1 , wherein the rod reducer further includes a second connecting arm pivotally connecting the locking sleeve with the locking lever.

10. The method according to claim 1 , wherein the locking sleeve defines a longitudinal slit.

11. The method according to claim 1 , wherein locking the rod into place includes sliding the outer sleeve of the taper lock bone screw into a partially locked position.

12. A method of reducing a rod into a taper lock bone screw and locking the rod into place, the method comprising:

providing a spinal fixation system including:

a taper lock bone screw including an inner housing and an outer housing surrounding at least a portion of the inner housing, the inner housing defining a rod receiving notch, the outer housing movable relative to the inner housing; and

a rod reducer including:

an elongate body having a bone screw grasping element;

a rod reducing sleeve circumferentially disposed around at least a portion of the elongate body, the rod reducing sleeve including a rod contact portion;

a rod reducing lever coupled to the rod reducing sleeve, the rod reducing lever configured to actuate the grasping element to grasp the screw and position the rod into the rod receiving notch defined in the taper lock bone screw;

a locking sleeve circumferentially disposed around at least a portion of the rod reducing sleeve, the locking sleeve including a screw grasping structure; and

a locking lever coupled to the locking sleeve, the locking lever configured to actuate the screw grasping structure to grasp the outer housing of the taper lock bone screw and move the outer housing into a locked position;

implanting the taper lock bone screw into a vertebral body of a subject;

placing the rod in the rod reducer;

aligning the rod reducer with the taper lock bone screw;

reducing the rod into the rod receiving notch in the inner housing of the taper lock bone screw; and

locking the rod into place.

13. The method according to claim 12 , wherein locking the rod into place includes sliding the outer housing of the taper lock bone screw into a partially locked position.

14. The method according to claim 12 , wherein the rod reducing lever is pivotally associated with the elongate body and the rod reducing sleeve.

15. The method according to claim 14 , wherein reducing the rod into the rod receiving notch in the taper lock bone screw includes actuating the rod reducing lever causing the grasping element to grasp the taper lock bone screw and rod contact portion to position the rod into the rod receiving notch of the taper lock bone screw.

16. The method according to claim 15 , wherein actuating the rod reducing lever includes aligning the rod reducing lever with the elongate body.

17. The method according to claim 12 , wherein locking the rod into place includes actuating the locking lever causing the screw grasping structure to grasp and move the outer housing into a locked position.

18. The method according to claim 17 , wherein actuating the locking lever includes aligning the rod reducing lever with the elongate body.

19. The method according to claim 12 , wherein the rod reducer further includes a first connecting arm pivotally connecting the rod reducing lever with the rod reducing sleeve and a second connecting arm pivotally connecting the locking sleeve with the locking lever.

20. The method according to claim 12 , wherein the locking sleeve defines a longitudinal slit.

Assignments (6)
SECURITY INTEREST Recorded Aug 8, 2025
From: K2M, INC.; VB SPINE US OPCO LLC
To: TEXAS CAPITAL BANK, AS COLLATERAL AGENT
Reel/Frame 072340/0397 →
PATENT SECURITY AGREEMENT Recorded Jun 16, 2025
From: K2M, INC.; VB SPINE US OPCO LLC; VB SPINE LLC
To: ANKURA TRUST COMPANY, LLC, AS COLLATERAL AGENT
Reel/Frame 071682/0116 →
RELEASE OF SECURITY INTEREST Recorded Nov 9, 2018
From: SILICON VALLEY BANK
To: K2M, INC.; K2M HOLDINGS, INC.; K2M UK LIMITED
Reel/Frame 047496/0001 →
FIRST AMENDMENT TO PATENT SECURITY AGREEMENT Recorded Oct 22, 2014
From: K2M, INC.; K2M UNLIMITED; K2M HOLDINGS, INC.
To: SILICON VALLEY BANK
Reel/Frame 034034/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2014
From: JONES, SCOTT A; BARRUS, MICHAEL; ROCK, ANDY
To: K2M, INC.
Reel/Frame 032301/0985 →
SECURITY INTEREST Recorded Nov 1, 2012
From: K2M, INC.; K2M HOLDING, INC.; K2M UK LIMITED
To: SILICON VALLEY BANK
Reel/Frame 029489/0327 →
Continuity (3)
Division 11526880 · Sep 26, 2006
Provisional Application 60780596 · Mar 9, 2006
Related Publication 20110224733A1 · Sep 15, 2011