IP Library Granted Patent US 8,449,407
Granted Patent B2
US 8,449,407 · App. 13/196,924 · Granted May 28, 2013

Metal wood club with improved hitting face

Inventors: Scott A. Rice (San Diego, CA); Nicholas M. Nardacci (Bristol, RI)
Assignee: Acushnet Company
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Quick Facts
Patent No.
US 8,449,407
App. No.
13/196,924
Granted
May 28, 2013
Kind
B2
Abstract

A hitting face of a golf club head having improved flexural stiffness properties. In one embodiment, the hitting face is made from multiple materials. The main portion of the hitting face is a plate-like face made from a first material having a first density. A dense insert made from a second material having a second density that is greater than the first density is attached directly or indirectly to the plate-like face at or near the geometric center thereof. The dense insert increases the flexural stiffness of in a central zone of the hitting face so that a golf club head that has a larger zone of substantially uniform high initial ball speed. In another embodiment, the hitting face includes an insert that includes main plate and at least one wing extending therefrom. The insert is welded to the golf club head so that the main plate does not deflect separately from the remainder of the hitting face. The geometry of the insert controls the stiffness in the axial directions.

Claims (48)

1. A golf club head comprising:

a crown forming the upper surface of the golf club head;

a sole forming the lower surface of the golf club head;

a hitting face, made from a first material having a first density, disposed between the crown and the sole, welded around a perimeter thereof to the golf club head;

wherein the hitting face forms a cavity thereof substantially near a geometric center of the hitting face; and

a dense insert made from a second material having a second density, the dense insert is attached to an inner surface of the cavity;

wherein the dense insert has a volume of less than about 549.5 mm 3 .

2. The golf club head of claim 1 , wherein the first material and the second material are different.

3. The golf club head of claim 2 , wherein the second density is greater than the first density.

4. The golf club head of claim 3 , wherein the dense insert is a circular disk.

5. The golf club head of claim 3 , wherein the dense insert is an elliptical disk.

6. The golf club head of claim 3 , wherein the dense insert is a quadrilateral disk.

7. The golf club head of claim 3 , wherein the dense insert comprises a material selected from the group consisting of tungsten, stainless steel, copper, nickel, and bronze.

8. The golf club head of claim 1 , wherein the hitting face covers at least a portion of a back surface of the dense insert.

9. The golf club head of claim 1 , wherein the hitting face further comprises;

a central zone, encompassing the geometric center of the hitting face, having a first flexural stiffness; and

an intermediate zone, concentric with the central zone, having a second flexural stiffness,

wherein the first flexural stiffness is higher than the second flexural stiffness.

10. A golf club head comprising:

a crown forming the upper surface of the golf club head;

a sole forming the lower surface of the golf club head;

a hitting face, made from a first material having a first density, disposed between the crown and the sole, welded around a perimeter thereof to the golf club head;

wherein the hitting face forms a cavity thereof substantially near a geometric center of the hitting face; and

an insert made from a second material having a second density, the insert is attached to an inner surface of the cavity;

wherein the second density is greater than the first density, and

wherein the insert has a volume of less than about 549.5 mm 3 .

11. The golf club head of claim 10 , wherein the hitting face covers at least a portion of a back surface of the dense insert.

12. The golf club head of claim 10 , wherein the insert comprises a material selected from the group consisting of tungsten, stainless steel, copper, nickel, and bronze.

13. The golf club head of claim 10 , wherein the hitting face further comprises;

a central zone, encompassing the geometric center of the hitting face, having a first flexural stiffness; and

an intermediate zone, concentric with the central zone, having a second flexural stiffness,

wherein the first flexural stiffness is higher than the second flexural stiffness.

14. A golf club head comprising:

a crown forming the upper surface of the golf club head;

a sole forming the lower surface of the golf club head;

a hitting face, made from a first material having a first density, disposed between the crown and the sole, welded around a perimeter thereof to the golf club head;

wherein the hitting face forms a cavity thereof substantially near a geometric center of the hitting face; and

an insert made from a second material having a second density, the insert is attached to an inner surface of the cavity;

wherein the insert has a volume of less than about 549.5 mm 3 ; and

wherein the hitting face creates;

a central zone, encompassing the geometric center of the hitting face, having a first flexural stiffness; and

an intermediate zone, concentric with the central zone, having a second flexural stiffness,

wherein the first flexural stiffness is higher than the second flexural stiffness.

15. The golf club head of claim 14 , wherein the insert comprises a material selected from the group consisting of tungsten, stainless steel, copper, nickel, and bronze.

16. The golf club head of claim 14 , wherein the insert is milled.

17. The golf club head of claim 14 , wherein the insert is stamped.

18. The golf club head of claim 14 , wherein the insert is forged.

19. The golf club head of claim 14 , wherein the insert is cast.

Assignments (5)
ASSIGNMENT OF SECURITY INTEREST IN PATENTS (ASSIGNS 039506-0030) Recorded Aug 3, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS RESIGNING ADMINISTRATIVE AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 061521/0414 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (027346/0897) Recorded Sep 7, 2016
From: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
To: ACUSHNET COMPANY
Reel/Frame 039939/0169 →
SECURITY INTEREST Recorded Jul 28, 2016
From: ACUSHNET COMPANY
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 039506/0030 →
SECURITY AGREEMENT Recorded Dec 8, 2011
From: ACUSHNET COMPANY
To: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
Reel/Frame 027346/0897 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2011
From: RICE, SCOTT A.; NARDACCI, NICHOLAS M.
To: ACUSHNET COMPANY
Reel/Frame 026691/0416 →
Continuity (8)
Continuation 12951363 · Nov 22, 2010
Continuation 12404369 · Mar 16, 2009
Continuation 12059137 · Mar 31, 2008
Continuation 11687137 · Mar 16, 2007
Continuation 10911341 · Aug 4, 2004
Continuation In Part 10428061 · May 1, 2003
Continuation In Part 09551771 · Apr 18, 2000
Related Publication 20110287854A1 · Nov 24, 2011