IP Library Patent Application 13227529
Patent Application
App. No. 13/227,529

GOLF BALL COMPOSITIONS

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Quick Facts
Patent No.
US None
App. No.
13/227,529
Filed
Sep 8, 2011
Art Unit
1765
USPC
524/322
Abstract

Disclosed herein are hard and flexible compositions, i.e., compositions which have a flexural modulus that is less than the value that is expected based on the composition's hardness. The compositions preferably have a hardness/modulus relationship represented by the formula H ≧11.889 Ln( M )+47, where H is the hardness of the composition, in JIS-C, and M is the flexural modulus of the composition, in ksi; or a softness/stiffness relationship represented by the formula if M <110, then H ≧8.5218 Ln( M )+32.5 if M≧110, then H≧72.5, where H is the hardness of the composition, in Shore D, and M is the flexural modulus of the composition, in ksi. The compositions preferably comprise an ionomer having an acid content of 9 wt % or less and a high level of fatty acid.

Claims (35)

1 . A golf ball comprising at least one layer formed from a thermoplastic composition, the thermoplastic composition comprising:

(a) an E/X- or E/X/Y-type copolymer or metal salt thereof, wherein E is ethylene, X is an α,β-unsaturated carboxylic acid present in an amount of 9 wt % or less, based on the total weight of the copolymer, and Y is an acrylate selected from alkyl acrylates and aryl acrylates present in an amount of from 0 wt % to 50 wt %, based on the total weight of the copolymer;

(b) a fatty acid or metal salt thereof present in an amount of 20 wt % or greater, based on the total weight of the thermoplastic composition; and

(c) optionally an additional cation source;

wherein at least 50% of the acid groups present in the thermoplastic composition are neutralized; and

wherein the thermoplastic composition has a JIS-C hardness (H) and a flexural modulus in ksi (M) wherein H≧11.889 Ln(M)+47.

2 . The golf ball of claim 1 , wherein H≧11.889 Ln(M)+49.

3 . The golf ball of claim 1 , wherein H≧65.

4 . The golf ball of claim 1 , wherein X is present in an amount of 7 wt % or less, based on the total weight of the copolymer or metal salt thereof.

5 . The golf ball of claim 1 , wherein X is present in an amount of 6 wt % or less, based on the total weight of the copolymer or metal salt thereof.

6 . The golf ball of claim 1 , wherein the fatty acid or metal salt thereof is present in an amount of 30 wt % or greater, based on the total weight of the thermoplastic composition.

7 . The golf ball of claim 1 , wherein the fatty acid or metal salt thereof is present in an amount of 35 wt % or greater, based on the total weight of the thermoplastic composition.

8 . The golf ball of claim 1 , wherein 70% or greater of the acid groups present in the thermoplastic composition are neutralized.

9 . The golf ball of claim 1 , wherein 90% or greater of the acid groups present in the thermoplastic composition are neutralized.

10 . The golf ball of claim 1 , wherein 100% of the acid groups present in the thermoplastic composition are neutralized.

11 . A golf ball comprising at least one layer formed from a thermoplastic composition, the thermoplastic composition comprising:

(a) an E/X- or E/X/Y-type copolymer or metal salt thereof, wherein E is ethylene, X is an α,β-unsaturated carboxylic acid present in an amount of less than 9 wt %, based on the total weight of the copolymer, and Y is an acrylate selected from alkyl acrylates and aryl acrylates present in an amount of from 0 wt % to 50 wt %, based on the total weight of the copolymer;

(b) a fatty acid or metal salt thereof present in an amount of 35 wt % or greater, based on the total weight of the thermoplastic composition; and

(c) optionally an additional cation source;

wherein at least 50% of the acid groups present in the thermoplastic composition are neutralized; and

wherein the thermoplastic composition has a JIS-C hardness (H) and a flexural modulus in ksi (M) wherein H≧11.889 Ln(M)+47.

12 . The golf ball of claim 11 , wherein H≧11.889 Ln(M)+49.

13 . The golf ball of claim 11 , wherein H≧65.

14 . The golf ball of claim 11 , wherein 70% or greater of the acid groups present in the thermoplastic composition are neutralized.

15 . The golf ball of claim 11 , wherein 90% or greater of the acid groups present in the thermoplastic composition are neutralized.

16 . The golf ball of claim 11 , wherein 100% of the acid groups present in the thermoplastic composition are neutralized.

17 . A golf ball comprising at least one layer formed from a thermoplastic composition, the thermoplastic composition comprising:

(a) an E/X- or E/X/Y-type copolymer or metal salt thereof, wherein E is ethylene, X is an α,β-unsaturated carboxylic acid present in an amount of 7 wt % or less, based on the total weight of the copolymer, and Y is an acrylate selected from alkyl acrylates and aryl acrylates present in an amount of from 0 wt % to 50 wt %, based on the total weight of the copolymer;

(b) a fatty acid or metal salt thereof present in an amount of 35 wt % or greater, based on the total weight of the thermoplastic composition; and

(c) optionally an additional cation source;

wherein at least 50% of the acid groups present in the thermoplastic composition are neutralized; and

wherein the thermoplastic composition has a JIS-C hardness (H) and a flexural modulus in ksi (M) wherein H≧11.889 Ln(M)+47.

18 . The golf ball of claim 17 , wherein H≧11.889 Ln(M)+49.

19 . The golf ball of claim 17 , wherein H≧65.

20 . The golf ball of claim 17 , wherein 100% of the acid groups present in the thermoplastic composition are neutralized.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (027346/0897) Recorded Sep 7, 2016
From: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
To: ACUSHNET COMPANY
Reel/Frame 039939/0169 →
SECURITY AGREEMENT Recorded Dec 8, 2011
From: ACUSHNET COMPANY
To: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
Reel/Frame 027346/0897 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2011
From: BULPETT, DAVID A.; SULLIVAN, MICHAEL J.; BLINK, ROBERT; BINETTE, MARK L.; COMEAU, BRIAN
To: ACUSHNET COMPANY
Reel/Frame 026870/0230 →