Stretch-bending straightener
View Patent ↗The invention relates to a method and stretch-bending straightener for straightening metal strips ( 1 ) by stretch-bending, comprising a plurality of straightening rolls ( 5 a, 6 a, 7 a, 8 a ) which are arranged behind one another in the strip flow direction (D) and spaced from one another in the strip flow direction (D), wherein the strip ( 1 ) subject to tensile stress below the limit of elasticity is alternately bent around the straightening rolls ( 5 a, 6 a, 7 a, 8 a ), undergoing plastic elongation, wherein a deflecting roll ( 5 b, 6 b, 7 b ) is arranged upstream of one or more straightening rolls ( 5 a, 6 a, 7 a ), respectively, wherein said straightening rolls can be adjusted relative to the strip ( 1 ) and wherein said deflecting roll has a larger diameter than the respective downstream straightening roll. Said method and said system are characterized in that, in order to vary the immersion depth, the straightening rolls ( 5 a, 6 a, 7 a ) can be adjusted relative to the associated deflecting roll ( 5 b, 6 b, 7 a ) such that the free strip length (F) between the nm-off point ( 9 ) of the strip ( 1 ) from the deflecting roll to the run-on point ( 10 ) of the strip ( 1 ) onto the associated straightening roll does not exceed a predefined maximum value, above which longitudinal undulations of the strip form. The system is preferably designed such that, as the immersion depth and/or the angle of contact are varied, the free strip length never exceeds the maximum value over the entire adjusting range.
1. A method for stretch-bend leveling metal strip with a stretch-bend leveler with at least two straightening rollers in a row one after the other in a strip-travel direction, the method comprising the steps of:
spacing the straightening rollers in the travel direction by at least 30% of a width of the strip,
bending the strip under tensile stress below the elastic limit bidirectionally around the straightening rollers such that the strip undergoes plastic stretching,
providing upstream of each of the straightening rollers movable relative to the strip a respective deflection roller having a larger diameter than the respective straightening roller provided immediately downstream,
engaging the straightening rollers at least generally transversely of the travel direction with the strip such that the strip wraps around each of the straightening rollers over a predetermined wrap angle and with a predetermined immersion depth and that a free strip length of the strip extends straight between contact of the strip with each of the deflection rollers and contact with the respective straightening rollers, and
positioning the straightening rollers for the variation of the immersion depth relative to the respective deflection rollers such that the free strip length does not exceed a predetermined maximum value equal to 8% of the strip width to prevent formation of longitudinal waviness of the strip.
2. The method according to claim 1 , wherein the free strip length does not exceed a maximum value of 150 mm over the entire adjustment range of the straightening roller.
3. The method according to claim 1 , wherein the straightening roller for the variation of the immersion depth is moved perpendicular or approximately perpendicular to the strip-travel direction, the spacing of the straightening roller to the deflection roller being so small that the free strip length over the entire adjustment region always remains below the maximum value or does not exceed it.
4. The method according to in claim 1 , wherein the straightening roller when varying the immersion depth is moved essentially angularly of the deflection roller or tangentially to the deflection roller.
5. The method according to claim 4 , wherein the straightening roller for the purpose of linear adjustment is moved in a straight line on an adjustment track extending obliquely to the strip-travel direction relative to a deflection roller mounted stationary.
6. The method according to claim 4 , wherein the straightening roller for the purpose of a pivotal adjustment is moved on an arcuate adjustment track that surrounds the outer surface of the deflection roller stationary.
7. The method according to claim 4 , wherein, when varying the immersion depth, the straightening roller as well as the respective deflection roller are moved.
8. The method according to claim 7 , wherein the straightening roller is moved in a straight line perpendicular to the strip-travel direction and the deflection roller is moved parallel to the strip-travel direction.
9. The method according to claim 1 , wherein the wrap angle of the strip around the straightening roller is 2° to 45°.
10. The method according to claim 1 , with one or more roller combinations of one deflection roller and a straightening roller, the roller combination being provided in a first apparatus section in which at least 75% of the entire plastic elongation is generated.
11. The method according to claim 10 , wherein one or more of the straightening rollers are provided downstream of the roller combinations of deflection roller and straightening roller, these downstream straightening rollers being provided in a second apparatus section in which for the correction of residual curvatures only up to 25% of the entire plastic elongation is produced.
12. A stretch-bend leveler for stretch-bend leveling metal strip, the leveler comprising:
at least two straightening rollers in a row one after the other and spaced apart in strip-travel direction by a distance equal to at least 30% of a width of the strip,
means for bending the strip under tensile stress below the elastic limit bidirectionally around the straightening rollers such that the strip undergoes plastic stretching,
a respective deflection rollers upstream of each of the straightening rollers and movable relative to the strip, the deflection rollers having a larger diameter than the respective straightening rollers, the straightening rollers being positioned relative to the respective deflection rollers such that the strip wraps around each of the straightening rollers over a predetermined wrap angle and with a predetermined immersion depth and that a free strip length of the strip extends straight between contact of the strip with each of the deflection rollers and contact with the respective straightening rollers, and
means for moving the straightening roller for the variation of the immersion depth relative to the respective deflection roller such that the free strip length with different immersion depths or wrap angles never exceeds a maximum value equal to 8% of the strip width to prevent formation of longitudinal waviness of the strip.
13. The apparatus according to claim 12 , wherein the diameter of the deflection roller is greater by at least a factor of 5 than the diameter of the respective straightening roller.
14. The apparatus according to claim 12 , wherein the diameter of the straightening roller is up to 70 mm.
15. The apparatus according to claim 12 , wherein the diameter of the deflection roller is at least 150 mm.
16. The apparatus according to that claim 12 , wherein the straightening roller in the course of variation of the immersion depth is movable essentially angularly of the deflection roller or tangentially to the deflection roller.
17. The apparatus according to claim 16 , wherein the straightening roller for the purpose of a linear adjustment is movable on an adjustment track extending obliquely to the strip-travel direction relative to a deflection roller mounted stationary.
18. The apparatus according to claim 16 , wherein the straightening roller for the purpose of a pivotal adjustment is movable on an arcuate adjustment track that surrounds the outer surface of the deflection roller mounted stationary.
19. The apparatus according to claim 16 , wherein, when varying the immersion depth, the straightening roller as well as the respective deflection roller are moveable, the straightening roller being moveable in a straight line perpendicular to the strip-travel direction and the deflection roller being moveable parallel to the strip-travel direction.
20. The apparatus according to claim 12 , with one or more roller combinations of one deflection roller and a straightening roller, the roller combination being provided in a first intake-side apparatus section in which at least 75% of the entire plastic elongation is produced, one or more of the straightening rollers being provided downstream of the roller combinations of deflection roller and straightening roller, these downstream straightening rollers being provided in a second apparatus section in which for the correction of residual curvatures only up to 25% of the entire plastic elongation is produced.
21. The apparatus according to claim 20 , wherein the second apparatus section for correction of the residual curvature has at least two individually position-controlled straightening rollers.
22. The apparatus according to claim 20 , wherein the second apparatus section for the correction of the residual curvature has a set of four of the straightening rollers.