SYSTEM FOR MOUNTING A FLEXOGRAPHIC PRINTING PLATE
A system for mounting a flexographic printing plate to a cylinder includes a flexographic printing plate with a first alignment feature; a fixture with a second alignment feature which matches the first alignment feature; aligning the plate to the fixture using the first and second alignment features; mounting the cylinder in the fixture in alignment with the second alignment feature; and transferring the plate from the fixture to the cylinder maintaining registration.
1 . A system for mounting a flexographic printing plate to a cylinder comprising:
a flexographic printing plate with a first alignment feature;
a fixture with a second alignment feature which matches the first alignment feature;
aligning the plate to the fixture using the first and second alignment features;
mounting the cylinder in the fixture in alignment with the second alignment feature; and
transferring the plate from the fixture to the cylinder maintaining registration.
2 . The system of claim 1 wherein the first alignment feature is selected from a group consisting of a notch, a reverse line, a line, an edge, a series of lines and a combination thereof.
3 . The system of claim 1 wherein the second alignment feature is selected from a group consisting of a wire, a bar, and combinations thereof.
4 . The system of claim 1 wherein an axis of the cylinder is perpendicular to the second alignment feature.
5 . The system of claim 1 wherein the flexographic plate has a raised surface containing an image and the first alignment feature.
6 . The system of claim 5 wherein the raised image and the first alignment feature are in register.
7 . A system for mounting flexographic printing plates to plate cylinders comprising:
a first flexographic printing plate with a first set of raised relief image features and a first alignment feature;
a fixture with a second alignment feature which matches the first alignment feature;
aligning the first flexographic printing plate to the fixture using the first and second alignment features;
mounting a first plate cylinder in the fixture in alignment with the second alignment feature;
transferring the first flexographic printing plate from the fixture to the first plate cylinder with the first set of raised relief image features registered to the first plate cylinder;
a second flexographic printing plate with a second set of raised relief image features and a third alignment feature;
wherein the third alignment matches the second alignment feature;
aligning the second flexographic printing plate to the fixture using the third and second alignment features;
mounting a second plate cylinder in the fixture in alignment with the second alignment feature; and
transferring the second flexographic printing plate from the fixture to the second plate cylinder with the second set of raised relief image features registered to the second plate cylinder.
8 . The system of claim 7 wherein the first plate cylinder is mounted in a first flexographic printing station; and
the second plate cylinder is mounted in a second flexographic printing station.
9 . The system of claim 8 wherein printing a first image from the first flexographic printing plate mounted on the first plate cylinder in the first flexographic printing station onto a receiver web; and
printing a second image from the second flexographic printing plate mounted on the second plate cylinder in the second flexographic printing station prints onto the receiver web.
10 . The system of claim 9 wherein the receiver is selected from a group consisting of paper, plastic, glass, metal, semiconductor, metalized film, film or a combination thereof.
11 . The system of claim 10 wherein the receiver is precoated.
12 . The system of claim 9 wherein the printed receiver web is a functional printed device.
13 . The system of claim 12 wherein the functional printed device is selected from a group consisting of a mechanical device, a three dimensional device, an electronic device, a memory, a conductive device, a light emitting device, a light detector device, a strain detector, a stress detector, a diode junction, a capacitive device, a multi-colored graphic image, and combinations thereof.
14 . The system of claim 8 further comprising:
printing a first image with the first flexographic printing plate mounted on the first plate cylinder in the first flexographic printing station onto a receiver web;
flipping the web is flipped upside down; and
printings a second image in register to the first image with the second flexographic printing plate mounted on the second plate cylinder in the second flexographic printing station onto the back side of the receiver web.
15 . A system for mounting flexographic printing plates to plate cylinders in flexographic printing stations comprising:
platen rails aligned to a first cylinder;
a platen aligned to the platen rails;
a first flexographic printing plate with a first alignment feature;
a fixture with a second alignment feature;
mounting the fixture onto the platen;
aligning the first flexographic printing plate to the fixture using the first and second alignment features;
transporting the platen on the platen rails to the first plate cylinder in a first printing station; and
transferring the first flexographic printing plate from the fixture to the first plate cylinder maintaining registration.
16 . The system of claim 15 wherein the first alignment feature is selected from a group consisting of a notch, a reverse line, a line, an edge, a series of lines and a combination thereof.
17 . The system of claim 15 wherein the second alignment feature is selected from a group consisting of a wire, a bar, and combinations thereof.
18 . The system of claim 15 wherein an axis of the first plate cylinder is perpendicular to the second alignment feature.
19 . The system of claim 15 wherein the first flexographic plate has a raised surface containing a first raised image and the first alignment feature.
20 . The system of claim 19 wherein the first raised image and the first alignment feature are in register.
21 . The system of claim 15 further comprising:
aligning a second cylinder to the platen and platen rails;
mounting the second cylinder in a second flexographic printing station;
a second flexographic printing plate with a third alignment feature;
aligning the second flexographic printing plate to the fixture using the third and second alignment features;
transporting the platen on the platen rails to the second plate cylinder in a second printing station; and
transferring the second flexographic printing plate from the fixture to the second plate cylinder maintaining registration.
22 . The system of claim 21 further comprising:
printing a first image with the first flexographic printing plate mounted on the first plate cylinder in the first flexographic printing station onto a receiver; and
printing a second image in register to the first image with the second flexographic printing plate mounted on the second plate cylinder in the second flexographic printing station onto the receiver.
23 . The system of claim 22 wherein the receiver is selected from a group consisting of paper, plastic, silicon, glass, metal, semiconductor, metalized film, film, ceramic, and a combination thereof.
24 . The system of claim 23 wherein the printed receiver is a printed functional receiver.
25 . The system of claim 24 wherein the printed functional receiver is selected from a group consisting of a an electronic device, a memory, a conductive device, a light emitting device, a light detector device, a diode junction, a capacitive device, a strain detector, a stress detector, a mechanical device, a three dimensional object, a multi-colored graphic image, and combinations thereof.