IP Library Patent Application 14025431
Patent Application
App. No. 14/025,431

TACHOMETER FOR A ROTATING CONTROL DEVICE

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Quick Facts
Patent No.
US None
App. No.
14/025,431
Abstract

A rotating control device (RCD) includes: a tubular housing having a flange formed at each end thereof; a stripper seal for receiving and sealing against a tubular; a bearing for supporting rotation of the stripper seal relative to the housing; a retainer for connecting the stripper seal to the bearing; and a tachometer. The tachometer includes a probe connected to the retainer and including: a tilt sensor; an angular speed sensor; an angular acceleration sensor; a first wireless data coupling; and a microcontroller operable to receive measurements from the sensors and to transmit the measurements to a base using the first wireless data coupling. The tachometer further includes the base connected to the housing and including: a second wireless data coupling operable to receive the measurements; and an electronics package in communication with the second wireless data coupling and operable to relay the measurements to an offshore drilling unit.

Claims (61)

1 . A rotating control device (RCD) for use with an offshore drilling unit, comprising:

a tubular housing having a flange formed at each end thereof;

a stripper seal for receiving and sealing against a tubular;

a bearing for supporting rotation of the stripper seal relative to the housing;

a retainer for connecting the stripper seal to the bearing; and

a tachometer, comprising:

a probe connected to the retainer and comprising:

a tilt sensor;

an angular speed sensor;

an angular acceleration sensor;

a first wireless data coupling; and

a microcontroller operable to receive measurements from the sensors and to transmit the measurements to a base using the first wireless data coupling;

the base connected to the housing and comprising:

a second wireless data coupling operable to receive the measurements; and

an electronics package in communication with the second wireless data coupling and operable to relay the measurements to the offshore drilling unit.

2 . The RCD of claim 1 , wherein:

the stripper seal is an upper stripper seal,

the retainer is an upper retainer, and

the RCD further comprises a lower stripper seal and a lower retainer for connecting the lower stripper seal to the bearing.

3 . The RCD of claim 2 , wherein the tachometer further comprises a pressure sensor in communication with a pathway for measuring pressure between the stripper seals.

4 . The RCD of claim 1 , wherein the probe further comprises a battery.

5 . The RCD of claim 1 , wherein the sensors are accelerometers.

6 . The RCD of claim 1 , wherein the angular speed sensor is a gyroscope, comprising:

an outer frame;

an inner frame;

a dither driver operable to dither the inner frame relative to the outer frame; and

a Coriolis sensor for tracking movement of the outer frame.

7 . The RCD of claim 1 , wherein:

the stripper seal, bearing, and retainer are part of a bearing assembly,

the bearing is part of a bearing pack having a self contained lubricant system,

the bearing assembly further comprises a catch sleeve,

the housing is part of a docking station, and

the docking station further comprises a latch operable to engage the catch sleeve, thereby fastening the bearing assembly to the docking station.

8 . The RCD of claim 7 , further comprising a data sub, comprising:

a second probe connected to the catch sleeve and comprising:

a second tilt sensor;

a temperature sensor in fluid communication with the lubricant system;

a third wireless data coupling; and

a second microcontroller operable to receive measurements from the second tilt and temperature sensors and to transmit the measurements to a second base using the third wireless data coupling;

the second base connected to the housing and comprising:

a fourth wireless data coupling operable to receive the measurements; and

an electronics package in communication with the fourth wireless data coupling and operable to relay the measurements to the offshore drilling unit.

9 . The RCD of claim 8 , wherein:

the second tilt sensor is a first accelerometer,

the second probe further comprises second and third accelerometers, and

the accelerometers are triaxially oriented.

10 . A method for drilling a subsea wellbore using the RCD of claim 1 , comprising:

injecting drilling fluid down a drill string while rotating the drill string having a drill bit located at a bottom of the subsea wellbore,

wherein the RCD is engaged with the drill string, thereby diverting returns from the wellbore to an outlet of the RCD; and

monitoring the measurements while drilling the wellbore.

11 . The method of claim 10 , wherein the measurements are monitored by forecasting a remaining lifespan of the stripper seal.

12 . The method of claim 11 , wherein the lifespan is forecast using the tilt measurement.

13 . The method of claim 11 , further comprising adjusting a drilling parameter to optimize the remaining lifespan.

14 . The method of claim 10 , wherein the measurements are monitored by comparing the angular speed of the RCD to the angular speed of the drill string.

15 . The method of claim 10 , wherein the measurements are monitored by determining vibration of the drill string.

16 . The method of claim 15 , wherein the determined vibration includes stick-slip, bit-bounce, and whirl.

17 . The method of claim 10 , further comprising exerting backpressure on the returns.

18 . The method of claim 10 , further comprising, while drilling the wellbore:

measuring a flow rate of the drilling fluid;

measuring a flow rate of the returns; and

comparing the returns flow rate to the drilling fluid flow rate to ensure control of an exposed formation adjacent to the wellbore.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2014
From: WEATHERFORD/LAMB, INC.
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 034526/0272 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2013
From: GRAY, KEVIN L.
To: WEATHERFORD/LAMB, INC.
Reel/Frame 031767/0698 →