IP Library Granted Patent US 10,105,568
Granted Patent B2
US 10,105,568 · App. 14/132,579 · Granted Oct 23, 2018

Stair climber apparatuses and methods of operating stair climber apparatuses

Inventors: Emil S. Golen, Jr. (Barrington, IL); Young Chul Kim (Hickory Hills, IL); Jenny Slifko Manago (Gurnee, IL)
Assignee: Brunswick Corporation
A63B22/04A63B21/0058A63B24/0087A63B22/0235A63B2024/0093A63B2071/0655A63B2071/0658A63B2220/30A63B2220/805A63B2225/50A63B2225/68A63B2225/682A63B2230/062
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Quick Facts
Patent No.
US 10,105,568
App. No.
14/132,579
Granted
Oct 23, 2018
Kind
B2
Abstract

Stair climber apparatuses have a control circuit that controls the speed and torque of an electric motor and controls an output torque direction of the electric motor. The control circuit controls the speed of the electric motor and the output direction of the electric motor to maintain a constant speed of travel of a plurality of stairs in a downward direction along an inclined support when an operator is stepping on the plurality of stairs in an upward direction. When a change in output torque direction of the electric motor torque is required to maintain the constant speed of travel of the plurality of stairs in the downward direction along the inclined support, the control circuit controls the speed of the electric motor down to a zero speed. Methods are for operating the stair climber apparatuses.

Claims (27)

1. A stair climber apparatus comprising:

a frame having an inclined support;

a plurality of stairs that are connected together in series and configured to travel around the inclined support;

an electric motor that is operably connected to the plurality of stairs and configured to start, maintain and stop travel of the plurality of stairs around the inclined support;

a controller that is configured to

(i) control a speed of the electric motor and an output torque direction of the electric motor so as to maintain a constant speed of travel of the plurality of stairs in a downward direction along the inclined support, and alternately to

(ii) control the speed of the electric motor down to a zero speed so as to stop travel of the plurality of stairs along the inclined support;

wherein as an operator steps on the plurality of stairs in an upward direction along the inclined support, the controller is configured to control the speed of the electric motor and the output torque direction of the electric motor to maintain the constant speed of travel of the plurality of stairs in the downward direction along the inclined support;

wherein thereafter when the operator steps off of the plurality of stairs, the controller is configured to control the speed of the electric motor and change the output torque direction of the electric motor to thereby maintain the constant speed of travel of the plurality of stairs in the downward direction along the inclined support; and

wherein thereafter, based directly upon the change in output torque direction of the electric motor, the controller is further configured to automatically control the speed of the electric motor down to the zero speed.

2. The stair climber apparatus according to claim 1 , further comprising an input device via which the operator can input the constant speed to the controller.

3. The stair climber apparatus according to claim 2 , wherein the input device is disposed on top of the inclined support.

4. The stair climber apparatus according to claim 1 , wherein the controller is configured to control the speed of the electric motor down to the zero speed only after a predetermined time period elapses after the change in output torque direction of the electric motor.

5. The stair climber apparatus according to claim 1 , wherein the controller is configured to control the speed of the electric motor down to the zero speed only when the speed of the electric motor is above a threshold speed after the change in output torque direction of the electric motor.

6. The stair climber apparatus according to claim 1 , further comprising a timer that is configured to count a time that elapses after the change in output torque direction of the electric motor,

wherein the controller is configured to control the speed of the electric motor down to the zero speed only after the timer counts a time that equals a predetermined time period from the change in output torque direction of the electric motor; and

wherein when, after the change in output torque direction of the electric motor, the controller causes a subsequent change in output torque direction of the electric motor in order to maintain the constant speed of travel of the plurality of stairs in the downward direction along the inclined support, the controller is configured to reset the timer to zero.

7. The stair climber apparatus according to claim 1 , further comprising a mechanical brake that is movable between a locked position wherein movement of the plurality of stairs by the electric motor is prevented and an unlocked position wherein movement of the plurality of stairs by the electric motor is permitted.

8. The stair climber apparatus according to claim 1 , further comprising an encoder that is configured to detect the speed of the electric motor and the output torque direction of the electric motor.

9. The stair climber apparatus according to claim 1 , wherein the electric motor is an asynchronous electric motor.

10. A method of operating a stair climber apparatus having an inclined support and a plurality of stairs that are connected together in series and configured to travel around the inclined support, the method comprising:

controlling a speed of an electric motor and an output torque direction of the electric motor that is operably connected to the plurality of stairs and configured to start, maintain and stop travel of the plurality of stairs along the inclined support;

controlling, as an operator steps on the plurality of stairs in an upward direction along the inclined support, the speed of the electric motor and the output torque direction of the electric motor to maintain the constant speed of travel of the plurality of stairs in the downward direction along the inclined support;

controlling thereafter, when an operator steps off of the plurality of stairs, the speed of the electric motor and changing the output torque direction of the electric motor to thereby maintain the constant speed of travel of the plurality of stairs in the downward direction along the inclined support; and automatically controlling, based directly upon the change in output torque direction of the electric motor, the speed of the electric motor down to a zero speed.

11. The method according to claim 10 , further comprising controlling the speed of the electric motor down to the zero speed only after a predetermined time period elapses.

12. The method according to claim 11 , further comprising controlling the speed of the electric motor down to the zero speed only if the speed of the electric motor is above a threshold speed.

13. The method according to claim 11 , further comprising subsequently moving a mechanical brake into a locked position wherein movement of the plurality of stairs by the electric motor is prevented.

Assignments (6)
SECURITY INTEREST Recorded Aug 5, 2025
From: LIFE FITNESS, LLC
To: TCW ASSET MANAGEMENT COMPANY LLC, AS COLLATERAL AGENT
Reel/Frame 072353/0574 →
SECURITY AGREEMENT Recorded Jun 28, 2019
From: LIFE FITNESS, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 049629/0124 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2019
From: BRUNSWICK CORPORATION
To: LIFE FITNESS, LLC
Reel/Frame 049585/0893 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2015
From: JPMORGAN CHASE BANK, N.A.
To: BRUNSWICK CORPORATION; BRUNSWICK BOWLING & BILLIARDS CORPORATION; BOSTON WHALER, INC.; BRUNSWICK COMMERCIAL & GOVERNMENT PRODUCTS, INC.; BRUNSWICK LEISURE BOAT COMPANY, LLC; LUND BOAT COMPANY
Reel/Frame 034794/0257 →
SECURITY INTEREST Recorded Jul 1, 2014
From: BRUNSWICK CORPORATION; BRUNSWICK BOWLING & BILLIARDS CORP.; LEISERV, LLC; BOSTON WHALER, INC.; BRUNSWICK COMMERCIAL & GOVERNMENT PRODUCTS, INC.; BRUNSWICK LEISURE BOAT COMPANY, LLC; LUND BOAT COMPANY
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 033263/0281 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2014
From: GOLEN, EMIL S., JR; KIM, YOUNG CHUL; MANAGO, JENNY SLIFKO
To: BRUNSWICK CORPORATION
Reel/Frame 031999/0256 →
Continuity (1)
Related Publication 20150165263A1 · Jun 18, 2015