IP Library Granted Patent US 9,891,350
Granted Patent B2
US 9,891,350 · App. 14/181,766 · Granted Feb 13, 2018

Light blocking articles having opacifying layers

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Quick Facts
Patent No.
US 9,891,350
App. No.
14/181,766
Granted
Feb 13, 2018
Kind
B2
Abstract

A light-blocking article is designed to be lightweight but effective to block most incident actinic radiation and can be designed into fabrics, curtains, and other materials. Such an article has an opacifying layer that is capable of blocking predetermined electromagnetic radiation. The article contains (a) porous particles comprising a continuous polymeric binder and pores within the continuous polymeric binder, the porous particles having a glass transition temperature of at least 25° C. and a mode particle size of at least 2 μm and up to and including 50 μm. The article also contains an opacifying colorant that absorbs the predetermined electromagnetic radiation (such as within 400 nm to 700 nm), in an amount of at least 0.001 weight % based on the total dry weight of the opacifying layer, and a matrix polymer in which the porous particles and opacifying colorant are dispersed.

Claims (21)

1. An article comprising a dry opacifying layer that comprises:

(a) porous particles comprising a continuous polymeric binder and pores within the continuous polymeric binder, the porous particles having a glass transition temperature of at least 25° C., a porosity of at least 10% and up to and including 70%, and a mode particle size of at least 3 μm and up to and including 40 μm, the porous particles being present in an amount of at least 40 weight % based on the total dry weight of the dry opacifying layer,

(b) an opacifying colorant that absorbs predetermined electromagnetic radiation within at least 380 nm and up to and including 780 nm, the opacifying colorant being a neutral or black pigment that is present in an amount of at least 0.001 weight % and up to and including 0.3 weight %, based on the total dry weight of the dry opacifying layer, wherein the opacifying colorant is present in the dry opacifying layer within the pores of the porous particles or within the continuous polymeric binder of the porous particles, or within both the pores and continuous polymeric binder of the porous particles, and

(c) a matrix polymer in which the porous particles and opacifying colorant are dispersed, the matrix polymer being water-soluble or water-dispersible and having a glass transition temperature that is less than 25° C., and is present in an amount of at least 10 weight % and up to and including 60 weight %, based on the total weight of the dry opacifying layer,

wherein the weight ratio of the matrix polymer to the opacifying colorant in the dry opacifying layer is from 33.3:1 to 60,000:1, and

the dry opacifying layer has an interstitial void volume of at least 5 volume % and less than 30 volume %;

provided that:

the article is capable of blocking at least 85% of the predetermined electromagnetic radiation compared to a control article from which the porous particles have been omitted, and

the article has a CIELAB L* greater than 70.

2. The article of claim 1 wherein at least 95 weight % and up to and including 100 weight % of the total opacifying colorant is within the porous particles.

3. The article of claim 1 , further comprising a substrate on which the opacifying layer is disposed.

4. The article of claim 3 , further comprising an underlying layer that has a glass transition temperature below 25° C. and that is disposed between the substrate and the dry opacifying layer.

5. The article of claim 1 , wherein the opacifying colorant is a carbon black.

6. The article of claim 1 , wherein the opacifying colorant comprises a combination of two or more component pigment colorants.

7. The article of claim 1 , wherein the dry opacifying layer is disposed on a substrate that comprises a textile web, polymer, cellulosic material, glass, or ceramic.

8. The article of claim 1 , wherein the opacifying colorant is present in the dry opacifying layer in an amount of at least 0.003 weight % and up to and including 0.1 weight % based on the total dry weight of the dry opacifying layer.

9. The article of claim 1 , wherein the porous particles comprise a plurality of discrete pores having an average pore size of at least 100 nm and up to and including 4,000 nm.

10. The article of claim 1 , wherein the dry opacifying layer has an average dry thickness of at least 50 μm.

11. The article of claim 1 , selected from one of the following embodiments:

the opacifying colorant is present in either or both of the pores and continuous polymeric binder of the porous particles, and the article further comprises a second set of porous particles that contain no colorants; and

the opacifying colorant is present in either or both of the pores and continuous polymeric binder of the porous particles, wherein the porous particles further comprise a second set of discrete pores that contain no colorants.

Assignments (11)
NOTICE OF SECURITY INTERESTS Recorded Mar 4, 2021
From: EASTMAN KODAK COMPANY
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 056984/0001 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 4, 2021
From: EASTMAN KODAK COMPANY
To: ALTER DOMUS (US) LLC
Reel/Frame 056734/0233 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 4, 2021
From: EASTMAN KODAK COMPANY
To: ALTER DOMUS (US) LLC
Reel/Frame 056734/0001 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 4, 2021
From: EASTMAN KODAK COMPANY
To: ALTER DOMUS (US) LLC
Reel/Frame 056733/0681 →
RELEASE OF SECURITY INTEREST Recorded Jan 24, 2020
From: BARCLAYS BANK PLC
To: EASTMAN KODAK COMPANY; FAR EAST DEVELOPMENT LTD.; FPC INC.; KODAK (NEAR EAST) INC.; KODAK AMERICAS LTD.; KODAK REALTY INC.; LASER PACIFIC MEDIA CORPORATION; QUALEX INC.; KODAK PHILIPPINES LTD.; NPEC INC.
Reel/Frame 052773/0001 →
RELEASE OF SECURITY INTEREST Recorded Jul 30, 2019
From: JP MORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: EASTMAN KODAK COMPANY; FAR EAST DEVELOPMENT LTD.; PFC, INC.; KODAK (NEAR EAST), INC.; KODAK AMERICAS, LTD.; KODAK IMAGING NETWORK, INC.; KODAK PORTUGUESA LIMITED; KODAK REALTY, INC.; LASER PACIFIC MEDIA CORPORATION; PAKON, INC.; QUALEX, INC.; KODAK PHILIPPINES, LTD.; NPEC, INC.; CREO MANUFACTURING AMERICA LLC; KODAK AVIATION LEASING LLC
Reel/Frame 049901/0001 →
RELEASE OF SECURITY INTEREST Recorded Jul 22, 2019
From: JP MORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: QUALEX, INC.; EASTMAN KODAK COMPANY; FAR EAST DEVELOPMENT LTD.; FPC, INC.; KODAK (NEAR EAST), INC.; KODAK AMERICAS, LTD.; KODAK IMAGING NETWORK, INC.; KODAK PORTUGUESA LIMITED; KODAK REALTY, INC.; LASER PACIFIC MEDIA CORPORATION; PAKON, INC.; KODAK PHILIPPINES, LTD.; NPEC, INC.; CREO MANUFACTURING AMERICA LLC; KODAK AVIATION LEASING LLC
Reel/Frame 050239/0001 →
SECURITY INTEREST Recorded Mar 28, 2014
From: EASTMAN KODAK COMPANY; FAR EAST DEVELOPMENT LTD.; FPC INC.; KODAK (NEAR EAST), INC.; KODAK AMERICAS, LTD.; KODAK IMAGING NETWORK, INC.; KODAK PORTUGUESA LIMITED; KODAK REALTY, INC.; LASER-PACIFIC MEDIA CORPORATION; QUALEX INC.; KODAK PHILIPPINES, LTD.; NPEC INC.; KODAK AVIATION LEASING LLC
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 032553/0398 →
SECURITY INTEREST Recorded Mar 28, 2014
From: EASTMAN KODAK COMPANY; FAR EAST DEVELOPMENT LTD.; FPC INC.; KODAK (NEAR EAST), INC.; KODAK AMERICAS, LTD.; KODAK IMAGING NETWORK, INC.; KODAK PORTUGUESA LIMITED; KODAK REALTY, INC.; LASER-PACIFIC MEDIA CORPORATION; QUALEX INC.; KODAK PHILIPPINES, LTD.; NPEC INC.; KODAK AVIATION LEASING LLC
To: BANK OF AMERICA N.A., AS AGENT
Reel/Frame 032553/0152 →
SECURITY INTEREST Recorded Mar 28, 2014
From: EASTMAN KODAK COMPANY; FAR EAST DEVELOPMENT LTD.; FPC INC.; KODAK (NEAR EAST). INC.; KODAK AMERICAS, LTD.; KODAK IMAGING NETWORK, INC.; KODAK PORTUGUESA LIMITED; KODAK REALTY, INC.; LASER-PACIFIC MEDIA CORPORATION; QUALEX INC.; KODAK PHILIPPINES, LTD.; NPEC INC.; KODAK AVIATION LEASING LLC
To: JPMORGAN CHASE BANK, N.A. AS ADMINISTRATIVE AGENT
Reel/Frame 032552/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2014
From: LOFFTUS, KEVIN D.; NAIR, MRIDULA; BRICK, MARY CHRISTINE
To: EASTMAN KODAK COMPANY
Reel/Frame 032226/0961 →