IP Library Granted Patent US 10,105,472
Granted Patent B2
US 10,105,472 · App. 14/503,615 · Granted Oct 23, 2018

Disposable reduced-pressure therapy system with mechanical feedback

Inventors: Benjamin Andrew Pratt (Poole, GB); Richard Daniel John Coulthard (Verwood, GB); Christopher Brian Locke (Bournemouth, GB)
Assignee: KCI Licensing, Inc.
A61M1/0025A61F13/00068A61M1/0027A61M1/0031A61M1/0035A61M1/0088A61M2205/15A61M2205/183A61M2205/581A61M2205/582A61M2205/583
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Quick Facts
Patent No.
US 10,105,472
App. No.
14/503,615
Granted
Oct 23, 2018
Kind
B2
Abstract

Systems, methods, and apparatuses for providing feedback for reduced-pressure treatment of a tissue site are described. A regulator may include a supply chamber fluidly coupled to the dressing, a control chamber fluidly coupled to the dressing, a charging chamber fluidly coupled to the supply chamber through a port, and a regulator valve operable to control fluid communication through the port based on a pressure differential between the control chamber and a therapy pressure. The feedback system may include one or more mechanical feedback interfaces fluidly coupled to the regulator to provide a signal of at least one of an application of reduced-pressure therapy, a leak condition, a blockage condition, and a canister full condition.

Claims (184)

1. A reduced-pressure system comprising:

a dressing;

a regulator comprising:

a supply chamber adapted to be fluidly coupled to the dressing,

a control chamber adapted to be fluidly coupled to the dressing,

a charging chamber fluidly coupled to the supply chamber through a port, and

a regulator valve coupled to the control chamber and operable to reciprocate at least partially within the control chamber to control fluid communication through the port based on a differential between a control pressure in the control chamber and a therapy pressure; and

a feedback interface fluidly coupled to the regulator and adapted to signal an operating state of the reduced-pressure therapy system in response to a pressure received through the fluid coupling.

2. The reduced-pressure system of claim 1 , wherein the feedback interface is fluidly coupled between a container and the regulator.

3. The reduced-pressure system of claim 1 , wherein the feedback interface is fluidly coupled between a container and the dressing.

4. The reduced-pressure system of claim 1 , wherein the feedback interface is fluidly coupled between the control chamber and the dressing.

5. The reduced-pressure system of claim 1 , wherein the feedback interface is fluidly coupled between the supply chamber and the dressing.

6. The reduced-pressure system of claim 1 , wherein the feedback interface is fluidly coupled between the regulator and the dressing.

7. The reduced-pressure system of claim 1 , wherein the feedback interface is fluidly coupled between the control chamber and the supply chamber.

8. The reduced-pressure system of claim 1 , wherein the feedback interface is fluidly coupled between a reduced-pressure source and the regulator.

9. The reduced-pressure system of claim 1 , wherein the feedback interface is fluidly coupled between a reduced-pressure source and the charging chamber.

10. The reduced-pressure system of claim 1 , wherein the feedback interface comprises a side wall configured to collapse if reduced pressure exceeds the therapy pressure.

11. The reduced-pressure system of claim 1 , wherein the feedback interface comprises a whistle.

12. The reduced-pressure system of claim 1 , wherein the feedback interface comprises a mechanical pressure gauge.

13. The reduced-pressure system of claim 1 , wherein the feedback interface comprises a visual feedback interface.

14. The reduced-pressure system of claim 1 , wherein the feedback interface comprises a visual feedback interface and an overpressure valve.

15. The reduced-pressure system of claim 7 , wherein:

the feedback interface comprises a window, a first indicator ring, and a second indicator ring;

the first indicator ring is configured to be visible through the window at a first pressure; and

the second indicator ring is configured to be visible through the window at a second pressure.

16. The reduced-pressure system of claim 1 , wherein the feedback interface comprises an overpressure valve having a whistle.

17. The reduced-pressure system of claim 1 , wherein the feedback interface comprises a plurality of feedback interfaces selected from a group consisting of a visual feedback interface, an audible feedback interface, and a tactile feedback interface.

18. The reduced-pressure system of claim 1 , wherein the feedback interface comprises:

a housing comprising a chamber disposed between an end wall and an open end, and a window proximate to the open end;

a diaphragm disposed in the chamber, the diaphragm having a peripheral portion coupled to the housing;

a stem coupled to the diaphragm and having a portion passing through the diaphragm;

a cap coupled to an end of the stem proximate to the open end of the housing, the cap having a plurality of indicator rings; and

a biasing member coupled between the diaphragm and the end wall, wherein the biasing member is adapted to exert a force urging the diaphragm toward the open end.

19. The reduced-pressure system of claim 18 , wherein the stem has a cavity and the feedback interface further comprises:

a valve member disposed in the cavity;

a spring disposed in the cavity between the valve member and an end of the spring; and

a whistle coupled to the cap.

20. The reduced-pressure system of claim 1 , comprising at least two feedback interfaces, wherein a first feedback interface is fluidly coupled between the supply chamber and the control chamber and a second feedback interface is fluidly coupled between the first feedback interface and the supply chamber.

21. The reduced-pressure system of claim 1 , comprising at least two feedback interfaces, wherein a first feedback interface is fluidly coupled between the supply chamber and the control chamber and a second feedback interface is fluidly coupled between the first feedback interface and the control chamber.

22. The reduced-pressure system of claim 1 , wherein the feedback interface comprises:

a housing having an end wall and an open end opposite the end wall;

a diaphragm disposed within the housing and forming a first chamber and a second chamber, the first chamber adapted to be fluidly coupled to the control chamber and the second chamber adapted to be fluidly coupled to the supply chamber;

a partition disposed in the housing between the diaphragm and the open end, the partition having an opening;

a stem extending through the opening of the partition, the stem having a first end coupled to the diaphragm;

a spring coupled between the diaphragm and the partition, the spring circumscribing the stem and adapted to urge the diaphragm toward the end wall;

a cap coupled to the stem opposite the diaphragm, the cap having a first portion with a first color and a second portion with a second color; and

a whistle coupled to the open end of the housing and adapted to emit an audible tone;

wherein an increase in reduced pressure in the second chamber relative to the first chamber urges the diaphragm toward the partition, exposing the second color through the window and permitting fluid communication through the whistle into the second chamber.

23. The reduced-pressure system of claim 1 , wherein the feedback interface comprises:

a housing having a chamber disposed between an end wall and an open end;

a valve positioned within the chamber and adapted to open in response to a differential pressure across the valve; and

a whistle positioned adjacent to the valve and adapted to emit an audible tone in response to opening of the valve.

24. The reduced-pressure system of claim 23 , wherein the valve is a duck-bill valve.

25. The reduced-pressure system of claim 1 , wherein the feedback interface comprises:

a housing having a window on a first end;

a diaphragm disposed in the housing to form a pressure chamber on a second end of the housing;

a lever having a fixed end coupled to the housing and a free end proximate to the window;

an arm having a first end coupled to the lever and a second end coupled to the diaphragm, wherein the arm is configured to rotate the lever in response to movement of the diaphragm;

an indicator coupled to the free end of the lever; and

a biasing member coupled between the diaphragm and a second end of the housing, wherein the biasing member is adapted to exert a force urging the diaphragm toward the first end.

26. The reduced-pressure system of claim 1 , wherein the feedback interface comprises:

a housing having at least one window on a first end;

a diaphragm disposed in the housing to form a pressure chamber on a second end of the housing;

a disc having at least one indicator, the disc operatively coupled to the diaphragm and configured to rotate in response to movement of the diaphragm; and

a biasing member coupled between the diaphragm and a second end of the housing, wherein the biasing member is adapted to exert a force urging the diaphragm toward the first end.

27. The reduced-pressure system of claim 1 , further comprising a wall-suction source fluidly coupled to the charging chamber.

28. The reduced-pressure therapy system of claim 1 , wherein the operating state comprises at least one of an application of a reduced pressure, a leak condition, a blockage condition, a canister full condition, and an overpressure condition.

29. A method for regulating pressure in a reduced-pressure therapy system, the method comprising:

reducing a charging pressure in a charging chamber below a therapy pressure;

regulating fluid communication between a supply chamber and the charging chamber based on a differential between a control pressure in a control chamber and the therapy pressure;

fluidly coupling a feedback interface between at least two of the control chamber, the charging chamber, a dressing, and a reduced-pressure source; and

signaling an operating state of the reduced-pressure therapy system with the feedback interface in response to a pressure received through the fluid coupling.

30. The method of claim 29 , wherein fluidly coupling the feedback interface comprises fluidly coupling the feedback interface between a container and the supply chamber.

31. The method of claim 29 , wherein fluidly coupling the feedback interface comprises fluidly coupling the feedback interface between a container and the dressing.

32. The method of claim 29 , wherein fluidly coupling the feedback interface comprises fluidly coupling the feedback interface between the control chamber and the dressing.

33. The method of claim 29 , wherein fluidly coupling the feedback interface comprises fluidly coupling the feedback interface between the supply chamber and the dressing.

34. The method of claim 29 , wherein fluidly coupling the feedback interface comprises fluidly coupling the feedback interface between the control chamber and the supply chamber.

35. The method of claim 29 , wherein fluidly coupling the feedback interface comprises fluidly coupling the feedback interface between a reduced-pressure source and the charging chamber.

36. The method of claim 29 , wherein fluidly coupling the feedback interface comprises fluidly coupling at least one of a visual feedback interface, an audible feedback interface, and a tactile feedback interface.

37. The method of claim 29 , wherein the operating state is at least one of an application of reduced pressure, a leak condition, a blockage condition, a canister full condition, and an overpressure condition.

38. The method of claim 29 , wherein signaling an operating state of the reduced-pressure therapy system comprises collapsing a side wall of the feedback interface if reduced pressure exceeds the therapy pressure.

39. The method of claim 29 , wherein the feedback interface comprises a whistle and signaling an operating state of the reduced-pressure therapy system comprises operating the whistle.

40. The method of claim 29 , wherein the feedback interface comprises a mechanical pressure gauge and signaling an operating state of the reduced-pressure therapy system comprises measuring and indicating a pressure with the mechanical pressure gauge.

41. The method of claim 29 , wherein the feedback interface comprises a visual feedback interface and signaling an operating state of the reduced-pres sure therapy system comprises visually representing the operating state.

42. The method of claim 29 , wherein the feedback interface comprises a visual feedback interface and an overpressure valve and signaling an operating state of the reduced-pressure therapy system comprises visually representing the operating state.

43. The method of claim 34 , wherein the feedback interface comprises a window, a first indicator ring, and a second indicator ring, and signaling an operating state of the reduced-pressure therapy system comprises:

displaying the first indicator ring through the window at a first pressure; and

displaying the second indicator ring through the window at a second pressure.

44. The method of claim 29 , wherein the feedback interface comprises an overpressure valve having a whistle and signaling an operating state of the reduced-pressure therapy system comprises operating the whistle if the pressure received through the fluid coupling exceeds the cracking pressure of the overpressure valve.

45. The method of claim 29 , wherein the feedback interface comprises a plurality of feedback interfaces selected from a group consisting of a visual feedback interface, an audible feedback interface, and a tactile feedback interface.

46. The method of claim 29 , wherein:

the feedback interface comprises:

a housing comprising a chamber disposed between an end wall and an open end, and a window proximate to the open end;

a diaphragm disposed in the chamber, the diaphragm having a peripheral portion coupled to the housing;

a stem coupled to the diaphragm and having a portion passing through the diaphragm;

a cap coupled to an end of the stem proximate to the open end of the housing, the cap having a plurality of indicator rings; and

a biasing member coupled between the diaphragm and the end wall, wherein the biasing member is adapted to exert a force urging the diaphragm toward the open end; and

signaling an operating state of the reduced-pressure therapy system comprises.

47. The method of claim 46 , wherein the stem has a cavity and the feedback interface further comprises:

a valve member disposed in the cavity;

a spring disposed in the cavity between the valve member and an end of the spring; and

a whistle coupled to the cap.

48. The method of claim 29 , comprising at least two feedback interfaces, wherein a first feedback interface is fluidly coupled between the supply chamber and the control chamber and a second feedback interface is fluidly coupled between the first feedback interface and the supply chamber.

49. The method of claim 29 , comprising at least two feedback interfaces, wherein a first feedback interface is fluidly coupled between the supply chamber and the control chamber and a second feedback interface is fluidly coupled between the first feedback interface and the control chamber.

50. The method of claim 29 , wherein the feedback interface comprises:

a housing having an end wall and an open end opposite the end wall;

a diaphragm disposed within the housing and forming a first chamber and a second chamber, the first chamber adapted to be fluidly coupled to the control chamber and the second chamber adapted to be fluidly coupled to the supply chamber;

a partition disposed in the housing between the diaphragm and the open end, the partition having an opening;

a stem extending through the opening of the partition, the stem having a first end coupled to the diaphragm;

a spring coupled between the diaphragm and the partition, the spring circumscribing the stem and adapted to urge the diaphragm toward the end wall;

a cap coupled to the stem opposite the diaphragm, the cap having a first portion with a first color and a second portion with a second color; and

a whistle coupled to the open end of the housing and adapted to emit an audible tone;

wherein an increase in reduced pressure in the second chamber relative to the first chamber urges the diaphragm toward the partition, exposing the second color through the window and permitting fluid communication through the whistle into the second chamber.

51. The method of claim 29 , wherein the feedback interface comprises:

a housing having a chamber disposed between an end wall and an open end;

a valve positioned within the chamber and adapted to open in response to a differential pressure across the valve; and

a whistle positioned adjacent to the valve and adapted to emit an audible tone in response to opening of the valve.

52. The method of claim 51 , wherein the valve is a duck-bill valve.

53. The method of claim 29 , wherein the feedback interface comprises:

a housing having a window on a first end;

a diaphragm disposed in the housing to form a pressure chamber on a second end of the housing;

a lever having a fixed end coupled to the housing and a free end proximate to the window;

an arm having a first end coupled to the lever and a second end coupled to the diaphragm, wherein the arm is configured to rotate the lever in response to movement of the diaphragm;

an indicator coupled to the free end of the lever; and

a biasing member coupled between the diaphragm and a second end of the housing, wherein the biasing member is adapted to exert a force urging the diaphragm toward the first end.

54. The method of claim 29 , wherein the feedback interface comprises:

a housing having at least one window on a first end;

a diaphragm disposed in the housing to form a pressure chamber on a second end of the housing;

a disc having at least one indicator, the disc operatively coupled to the diaphragm and configured to rotate in response to movement of the diaphragm; and

a biasing member coupled between the diaphragm and a second end of the housing, wherein the biasing member is adapted to exert a force urging the diaphragm toward the first end.

55. The method of claim 29 , further comprising a wall-suction source fluidly coupled to the charging chamber.

56. A reduced-pressure system comprising:

a dressing;

a regulator comprising:

a supply chamber adapted to be fluidly coupled to the dressing,

a charging chamber fluidly coupled to the supply chamber through a port, and

a regulator valve coupled to the charging chamber and operable to reciprocate to control fluid communication through the port based on a differential between an ambient pressure and a therapy pressure; and

a feedback interface fluidly coupled to the regulator and adapted to signal an operating state of the reduced-pressure therapy system in response to a pressure received through the fluid coupling.

57. The reduced-pressure system of claim 56 , wherein the feedback interface is fluidly coupled between a container and the regulator.

58. The reduced-pressure system of claim 56 , wherein the feedback interface is fluidly coupled between a container and the dressing.

59. The reduced-pressure system of claim 56 , wherein the feedback interface is fluidly coupled to the dressing.

60. The reduced-pressure system of claim 56 , wherein the feedback interface is fluidly coupled between the supply chamber and the dressing.

61. The reduced-pressure system of claim 56 , wherein the feedback interface is fluidly coupled between a reduced-pressure source and the regulator.

62. The reduced-pressure system of claim 56 , wherein the feedback interface is fluidly coupled between a reduced-pressure source and the charging chamber.

63. The reduced-pressure system of claim 56 , wherein the feedback interface comprises a side wall configured to collapse if reduced pressure exceeds the therapy pressure.

64. The reduced-pressure system of claim 56 , wherein the feedback interface comprises a whistle.

65. The reduced-pressure system of claim 56 , wherein the feedback interface comprises a mechanical pressure gauge.

66. The reduced-pressure system of claim 56 , wherein the feedback interface comprises a visual feedback interface.

67. The reduced-pressure system of claim 56 , wherein the feedback interface comprises a visual feedback interface and an overpressure valve.

68. The reduced-pressure system of claim 66 , wherein:

the feedback interface comprises a window, a first indicator ring, and a second indicator ring;

the first indicator ring is configured to be visible through the window at a first pressure; and

the second indicator ring is configured to be visible through the window at a second pressure.

69. The reduced-pressure system of claim 56 , wherein the feedback interface comprises an overpressure valve having a whistle.

70. The reduced-pressure system of claim 56 , wherein the feedback interface comprises a plurality of feedback interfaces selected from a group consisting of a visual feedback interface, an audible feedback interface, and a tactile feedback interface.

71. The reduced-pressure system of claim 56 , wherein the feedback interface comprises:

a housing comprising a chamber disposed between an end wall and an open end, and a window proximate to the open end;

a diaphragm disposed in the chamber, the diaphragm having a peripheral portion coupled to the housing;

a stem coupled to the diaphragm and having a portion passing through the diaphragm;

a cap coupled to an end of the stem proximate to the open end of the housing, the cap having a plurality of indicator rings; and

a biasing member coupled between the diaphragm and the end wall, wherein the biasing member is adapted to exert a force urging the diaphragm toward the open end.

72. The reduced-pressure system of claim 71 , wherein the stem has a cavity and the feedback interface further comprises:

a valve member disposed in the cavity;

a spring disposed in the cavity between the valve member and an end of the spring; and

a whistle coupled to the cap.

73. The reduced-pressure system of claim 56 , wherein the feedback interface comprises:

a housing having a chamber disposed between an end wall and an open end;

a valve positioned within the chamber and adapted to open in response to a differential pressure across the valve; and

a whistle positioned adjacent to the valve and adapted to emit an audible tone in response to opening of the valve.

74. The reduced-pressure system of claim 73 , wherein the valve is a duck-bill valve.

75. The reduced-pressure system of claim 56 , wherein the feedback interface comprises:

a housing having a window on a first end;

a diaphragm disposed in the housing to form a pressure chamber on a second end of the housing;

a lever having a fixed end coupled to the housing and a free end proximate to the window;

an arm having a first end coupled to the lever and a second end coupled to the diaphragm, wherein the arm is configured to rotate the lever in response to movement of the diaphragm;

an indicator coupled to the free end of the lever; and

a biasing member coupled between the diaphragm and a second end of the housing, wherein the biasing member is adapted to exert a force urging the diaphragm toward the first end.

76. The reduced-pressure system of claim 56 , wherein the feedback interface comprises:

a housing having at least one window on a first end;

a diaphragm disposed in the housing to form a pressure chamber on a second end of the housing;

a disc having at least one indicator, the disc operatively coupled to the diaphragm and configured to rotate in response to movement of the diaphragm; and

a biasing member coupled between the diaphragm and a second end of the housing, wherein the biasing member is adapted to exert a force urging the diaphragm toward the first end.

77. The reduced-pressure system of claim 56 , further comprising a wall-suction source fluidly coupled to the charging chamber.

78. The reduced-pressure system of claim 56 , wherein the operating state comprises at least one of an application of a reduced pressure, a leak condition, a blockage condition, a canister full condition, and an overpressure condition.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2024
From: 3M INNOVATIVE PROPERTIES COMPANY
To: SOLVENTUM INTELLECTUAL PROPERTIES COMPANY
Reel/Frame 066432/0345 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2023
From: KCI LICENSING, INC.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 064718/0544 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Nov 7, 2019
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: KCI USA, INC.; KCI LICENSING, INC.
Reel/Frame 050966/0547 →
RELEASE OF SECURITY INTEREST REEL/FRAME 040098/0268 Recorded Feb 8, 2017
From: WILMINGTON TRUST
To: KCI USA, INC.
Reel/Frame 041666/0320 →
LIMITED THIRD LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Oct 7, 2016
From: KCI USA, INC.; LIFECELL CORPORATION; KCI LICENSING, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 040291/0237 →
SECOND LIEN SECURITY AGREEMENT Recorded Sep 21, 2016
From: KCI USA, INC.; LIFECELL CORPORATION; KCI LICENSING, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 040098/0268 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2014
From: PRATT, BENJAMIN ANDREW; COULTHARD, RICHARD DANIEL JOHN; LOCKE, CHRISTOPHER BRIAN
To: KCI LICENSING, INC.
Reel/Frame 033924/0956 →
Continuity (2)
Provisional Application 61885781 · Oct 2, 2013
Related Publication 20150094674A1 · Apr 2, 2015
Cited By (1)
US 12,521,484