IP Library Granted Patent US 10,438,511
Granted Patent B2
US 10,438,511 · App. 14/539,453 · Granted Oct 8, 2019

Growing spine model

Inventors: Larry McClintock (Gore, VA); Harry Paul (Port Washington, NY); Robert Boyd (Winchester, VA)
Assignee: K2M, Inc.
G09B23/32
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Quick Facts
Patent No.
US 10,438,511
App. No.
14/539,453
Granted
Oct 8, 2019
Kind
B2
Abstract

A spine surgery modeling system simulates the spine with various vertebral body or disc conditions and allows a user to make adjustments and examine the three dimensional outcome of such adjustments. The spine surgery modeling system includes a spine model and a drive mechanism. The spine model has vertebral bodies and a disc space defined between adjacent vertebral bodies. The drive mechanism includes a worm gear, a worm, a rigid shaft, and a button. The worm engages the worm gear such that rotation of the worm causes rotation of the worm gear. The rigid shaft extends through a through hole defined in the worm and is configured to rotate the worm. The button is operatively engaged with the worm gear such that rotation of the worm gear causes movement of the button between collapsed and expanded states to change a height of the disc space.

Claims (30)

1. A spine surgery modeling system comprising:

a spine model including vertebral bodies and a disc space defined between adjacent vertebral bodies; and

a drive mechanism attached to one of the adjacent vertebral bodies of the spine model, the drive mechanism including:

a first worm gear having teeth on an external surface thereof;

a first worm having threads on an external surface thereof that engage the teeth of the first worm gear such that rotation of the first worm causes rotation of the first worm gear, the first worm defining a through hole, the first worm gear and the first worm disposed within the one of the adjacent vertebral bodies:

a first rigid shaft extending through the through hole of the first worm and configured to rotate the first worm; and

a button operatively engaged with the first worm gear and extending into the disc space such that rotation of the first worm gear causes movement of the button between collapsed and expanded states to change a height of the disc space.

2. The spine surgery modeling system of claim 1 , wherein the button extends into a through hole defined in the first worm gear and includes partial threads that engage threads disposed in the through hole of the first worm gear.

3. The spine surgery modeling system of claim 1 , wherein the drive mechanism is one of a plurality of same drive mechanisms, each drive mechanism of the plurality of same drive mechanisms attached to a separate vertebral body of the spine model.

4. The spine surgery modeling system of claim 1 , further comprising a flexible shaft attached to the first rigid shaft.

5. The spine surgery modeling system of claim 1 , further comprising at least one spinal construct attached to the spine model.

6. The spine surgery modeling system of claim 5 , wherein the at least one spinal construct includes a pedicle screw.

7. The spine surgery modeling system of claim 5 , wherein the at least one spinal construct includes an adjustable rod.

8. The spine surgery modeling system of claim 7 , wherein the at least one spinal construct includes a plurality of pedicle screws coupled to the adjustable rod.

9. The spine surgery modeling system of claim 1 , further comprising a gear mechanism configured to rotate the first rigid shaft of the drive mechanism, the gear mechanism comprising:

a second worm gear having teeth on an external surface thereof;

a second worm having threads on an external surface thereof that engage the teeth of the second worm gear such that rotation of the second worm causes rotation of the second worm gear; and

a second rigid shaft extending through the second worm gear and configured to rotate the second worm gear.

10. The spine surgery modeling system of claim 9 , further comprising first and second bushings coupled to the second rigid shaft and configured to set a position of the second worm gear relative to the second worm.

11. The spine surgery modeling system of claim 9 , wherein the gear mechanism is attached to an angled bracket.

12. The spine surgery modeling system of claim 9 , wherein the gear mechanism is one of a plurality of same gear mechanisms and the drive mechanism is one of a plurality of same drive mechanisms, wherein each gear mechanism of the plurality of same gear mechanisms is operatively engaged with one drive mechanism of the plurality of same drive mechanisms, and each drive mechanism of the plurality of same drive mechanisms is attached to a separate vertebral body of the spine model.

13. The spine surgery modeling system of claim 9 , wherein the first and second rigid shafts of the drive and gear mechanisms are tethered together with a flexible shaft.

14. The spine surgery modeling system of claim 13 , further comprising a clutch coupled to the flexible shaft and configured to move the second worm gear relative to the second worm.

15. The spine surgery modeling system of claim 13 , wherein the gear mechanism includes a third rigid shaft extending through a through hole defined in the second worm such that rotation of the third rigid shaft drives movement of the button of the drive mechanism.

16. A method of simulating a spine, comprising:

adjusting a disc height between adjacent vertebral bodies of a spine model by rotating a first rigid shaft of a drive mechanism, the first rigid shaft extending into one of the adjacent vertebral bodies of the spine model to effect rotation of a first worm and a first worm gear of the drive mechanism that are both disposed within the one of the adjacent vertebral bodies, rotation of the first worm gear causing movement of a button of the drive mechanism between the adjacent vertebral bodies to change the disc height.

17. The method of claim 16 , wherein adjusting the disc height further comprises rotating a second rigid shaft extending through a second worm gear of a gear mechanism, the second rigid shaft tethered to the first rigid shaft of the drive mechanism by a flexible shaft to effect rotation of the first rigid shaft.

18. The method of claim 17 , wherein adjusting the disc height further comprises rotating a third rigid shaft extending through a second worm of the gear mechanism to effect rotation of the second rigid shaft.

19. The method of claim 18 , further comprising adjusting a position of the second worm gear relative to the second worm.

20. The method of claim 19 , wherein adjusting the position of the second worm gear further comprises actuating a clutch coupled to the flexible shaft to move the second worm gear relative to the second worm prior to rotating the third rigid shaft.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2019
From: MCCLINTOCK, LARRY; PAUL, HARRY; BOYD, ROBERT
To: K2M, INC.
Reel/Frame 048182/0773 →
RELEASE OF SECURITY INTEREST Recorded Nov 9, 2018
From: SILICON VALLEY BANK
To: K2M, INC.; K2M HOLDINGS, INC.; K2M UK LIMITED
Reel/Frame 047496/0001 →
THIRD AMENDMENT TO PATENT SECURITY AGREEMENT Recorded Aug 8, 2016
From: K2M, INC.; K2M HOLDINGS, INC.; K2M UK LIMITED
To: SILICON VALLEY BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 039627/0659 →
SECOND AMENDMENT TO PATENT SECURITY AGREEMENT Recorded Nov 11, 2015
From: K2M, INC.; K2M HOLDINGS, INC.; K2M UK LIMITED
To: SILICON VALLEY BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 037091/0221 →
Continuity (2)
Provisional Application 61902334 · Nov 11, 2013
Related Publication 20150170548A1 · Jun 18, 2015