Modular feed assembly
View Patent ↗In one embodiment, a modular feed assembly for an antenna has (i) a hub adapter for mounting the feed assembly onto the antenna hub and (ii) a distinct waveguide transition configured to be selectively mated to the hub adapter. By providing a modular design, the hub adapter can be selectively used with different waveguide transitions having different frequency characteristics to form feed assemblies for different antennas having different operating frequency ranges. The hub adapter and each waveguide transition have timing features that limit the rotation orientation between the two components to, for example, horizontal and vertical polarizations that are 90 degrees apart. The hub adapter has a resilient compression element that forms an annular seal between the hub adapter and a mated waveguide transition to inhibit RF leakage and keep the two components in place. The hub adapter has openings that allow the compression element to be formed in place.
1. A modular feed assembly for an antenna comprising:
a hub adapter securable to a hub of the antenna, wherein the modular feed assembly is dimensioned to extend through a reflector dish of the antenna when secured to the hub;
a waveguide transition forming a component distinct from the hub adapter and dimensioned to at least partially seat within a transition bore of the hub adapter,
wherein the waveguide transition provides a transition from a first waveguide having a first cross-section to a second waveguide having a second cross-section different from the first cross-section; and
wherein the hub adapter and the waveguide transition each comprises structures dimensioned to prevent rotation of the waveguide transition about its longitudinal axis with respect to the hub adapter upon seating of the waveguide transition into the hub adapter.
2. The modular feed assembly of claim 1 , wherein:
the first cross-section of the first waveguide is rectangular; and
the second cross-section of the second waveguide is circular.
3. The modular feed assembly of claim 1 , wherein the structures comprise one or more timing features that limit a rotational orientation between the hub adapter and the waveguide transition to one of a fixed number of possible rotational orientations.
4. The modular feed assembly of claim 3 , wherein the one or more timing features limit the possible rotational orientations to two rotational orientations that are separated by a 180-degree rotation.
5. The modular feed assembly of claim 1 , wherein the waveguide transition comprises a first waveguide transition, and wherein the hub adapter is dimensioned to receive a second waveguide transition having different frequency characteristics than the first waveguide transition.
6. The modular feed assembly of claim 5 , wherein the second waveguide transition and the first waveguide transition have identical mating interfaces for seating within the transition bore of the hub adapter.
7. The modular feed assembly of claim 5 , wherein, the first cross-section of the first waveguide of the first waveguide transition is different from a first cross-section of a first waveguide of the second waveguide transition.
8. The modular feed assembly of claim 1 , wherein the hub adapter comprises a resilient compression element that forms an annular seal with the waveguide transition that inhibits RF leakage from the antenna.
9. The modular feed assembly of claim 8 , wherein the hub adapter comprises one or more passages that allow an elastomeric material to flow through the hub adapter to form the resilient compression element.
10. The modular feed assembly of claim 9 , wherein the one or more passages allow the elastomeric material to flow through the hub adapter to form the resilient compression element after the waveguide transition is seated in the transition bore of the hub adapter.
11. An assembly comprising the modular feed assembly of claim 1 , wherein the modular feed assembly is secured to the hub.
12. The assembly of claim 11 , wherein the hub is secured to the reflector dish of the antenna.
13. A method for forming a modular feed assembly for an antenna, the method comprising:
(a) providing a hub adapter that is securable to a hub of the antenna, wherein the modular feed assembly is dimensioned to extend through a reflector dish of the antenna when the hub adapter is secured to the hub; and
(b) at least partially seating a waveguide transition within a transition bore of the hub adapter,
wherein the waveguide transition forms a component distinct from the hub adapter;
wherein the waveguide transition provides a transition from a first waveguide having a first cross-section to a second waveguide having a second cross-section different from the first cross-section; and
wherein the hub adapter and the waveguide transition comprise structures that prevent rotation of the waveguide transition about its longitudinal axis with respect to the hub adapter after the waveguide transition is at least partially seated within the transition bore of the hub adapter.
14. The method of claim 13 , wherein:
the structures comprise one or more timing features that limit a rotational orientation between the hub adapter and the waveguide transition to one of a fixed number of possible rotational orientations; and
wherein at least partially seating the waveguide transition within the transition bore of the hub adapter comprises seating the waveguide transition within the transition bore of the hub adapter in a selected one of the possible rotational orientations.
15. The method of claim 13 , wherein the waveguide transition comprises a first waveguide transition, the method further comprising:
(c) unseating the first waveguide transition from the transition bore of the hub adapter; and
(d) at least partially seating a second waveguide transition into the transition bore of the hub adapter, wherein the second waveguide transition comprises different frequency characteristics than the first waveguide transition.
16. The method of claim 13 , wherein the hub adapter comprises a resilient compression element that forms an annular seal with the waveguide transition that inhibits RF leakage from the antenna.
17. The method of claim 16 , wherein:
the hub adapter comprises one or more passages; and
the method further comprises flowing an elastomeric material through the passages in the hub adapter to form the resilient compression element.
18. The method of claim 17 , wherein the flowing the elastomeric material through the passages in the hub adapter to form the resilient compression element is performed after at least partially seating the waveguide transition within the transition bore of the hub adapter.