Closed Tank Fill Level Sensor
A fill level sensor and method are disclosed. The fill level sensor can take a pressure reading beneath a fluid level inside a closed tank. The sensor can also take a pressure reading above the fluid level or otherwise take the vapor pressure above the fluid into account. The measurements can be used to calculate the fluid level inside the tank. Also disclosed is a system for users to track a plurality of tanks and maintain records of fluid level or pressure within the tanks.
1 . A tank fill level sensor comprising:
a pressure sensor located near the bottom of a tank and comprising a first connection to the outside atmosphere;
a calibration sensor located near the top of the tank and comprising a second connection to the outside atmosphere; and
a processor connected to the pressure sensor and the calibration sensor and operable to obtain a pressure level from each sensor and thereby calculate a fill level within the tank.
2 . The fill level sensor of claim 1 further comprising a user interface.
3 . The fill level sensor of claim 1 wherein the pressure sensor comprises a piezoelectric material.
4 . The fill level sensor of claim 1 further comprising a radio interface.
5 . The fill level sensor of claim 1 wherein the tank is attached to a truck.
6 . The fill level sensor of claim 1 wherein the tank is attached to a train.
7 . A tank fill level sensor comprising:
a housing, the housing comprising a pressure sensor located near the bottom of a tank, the housing further comprising an inlet near the top of the tank, the housing further comprising an output, the output extending outside of the tank and operable to provide pressure measurements to a processor.
8 . The tank fill level sensor of claim 7 wherein the housing comprises a plug at the inlet to prevent liquid from entering the housing.
9 . The tank fill level sensor of claim 7 further comprising a user interface.
10 . The tank fill level sensor of claim 7 further comprising a radio interface.
11 . The tank fill level sensor of claim 7 further comprising a display.
12 . A system for monitoring containers comprising:
a plurality of containers, each of the plurality of containers comprising a fill level sensor in its interior, the fill level sensors comprising a pressure sensor located near the bottom of the container and an inlet near the top of the container, an output of the fill level sensor in communication with a radio interface operable to communicate measurements from the fill level sensors; and
a plurality of servers operable to receive communications from the plurality of fill level sensors and store the status of each of the plurality of fill level sensors.
13 . The system of claim 12 wherein the radio interface comprises a cellular radio.
14 . The system of claim 12 wherein each of the plurality of containers further comprises a GPS interface.
15 . The system of claim 12 wherein the radio interface comprises a Bluetooth radio.
16 . The system of claim 12 further comprising a plurality of communication hubs operable to communicate with both the plurality of servers and the plurality of fill level sensors.
17 . A method for measuring the fill level in a closed container comprising:
receiving a first pressure reading from the top half of the closed container;
receiving a second pressure reading from the bottom half of the closed container; and
using the first and second pressure readings to determine a fill level of liquid within the closed container.
18 . The method of claim 17 further comprising receiving the fill level at a plurality of servers.
19 . The method of claim 18 further comprising storing the fill level at the plurality of servers.
20 . The method of claim 17 further comprising receiving the fill level at a communications hub.