IP Library Granted Patent US 9,764,307
Granted Patent B2
US 9,764,307 · App. 14/970,308 · Granted Sep 19, 2017

VOC and odor reducing building panels

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Quick Facts
Patent No.
US 9,764,307
App. No.
14/970,308
Granted
Sep 19, 2017
Kind
B2
Abstract

Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.

Claims (33)

1. A VOC and odor-reducing building panel comprising:

a substrate; and

a coating applied to the substrate, the coating comprising a blend of:

a first component comprising ethylene urea;

a second component comprising silica; and

a rheology modifier.

2. The building panel according to claim 1 , wherein the coating is solid at room temperature and comprises less than about 5 wt. % of a carrier based on the total weight of the coating, the carrier selected from water.

3. The building panel according to claim 1 , wherein the first component is present in an amount ranging from about 2 wt. % to about 20 wt. % based on the total weight of the coating.

4. The building panel according to claim 1 , wherein the second component is present in an amount ranging from about 5 wt. % to about 40 wt. % based on the total weight of the coating.

5. The building panel according to claim 1 , wherein the coating is present on the substrate in an amount ranging from about 50 g/m 2 to about 400 g/m 2 .

6. The building panel according to claim 1 , wherein the silica is silica gel.

7. The building panel according to claim 1 , wherein the rheology modifier selected from silicate mineral, alkali-swellable compounds, and combinations thereof.

8. The building panel according to claim 7 , wherein the rheology modifier is present in an amount ranging from about 0.1 wt. % to about 55 wt. % based on the total weight of the coating.

9. The building panel according to claim 1 , wherein the coating exhibits substantially the same odor-reducing performance in an environment having 90% relative humidity as an environment having at 0% relative humidity.

10. The building panel according to claim 1 , wherein the substrate is a porous structure and the building panel is an acoustical ceiling panel.

11. A VOC and odor-reducing building panel comprising:

a substrate; and

a coating applied to the substrate, the coating comprising an odor-reducing composition comprising a blend of ethylene urea and silica in a weight ratio ranging from about 1:1 to about 1:8;

wherein the coating is substantially solid at room temperature and comprises less than 5 wt. % of moisture based on the total weight of the coating.

12. The building panel according to claim 11 , wherein the coating further comprises inorganic particles selected from kaolin, calcium carbonate, and a combination thereof.

13. The building panel according to claim 12 , wherein the odor-reducing composition and inorganic particles are present in a weight ratio ranging from about 1:1 to about 1:3.

14. A VOC and odor-reducing building panel comprising:

a substrate; and

a coating applied to the substrate, the coating comprising:

silica gel;

a surfactant; and

a rheology modifier.

15. The building panel according to claim 14 , wherein the coating is solid at room temperature and comprises less than about 5 wt. % of a carrier based on the total weight of the coating, the carrier selected from water.

16. The building panel according to claim 14 , wherein the silica gel is present in an amount ranging from about 5 wt. % to about 40 wt. % based on the total weight of the coating.

17. The building panel according to claim 14 , wherein the coating is present on the substrate in an amount ranging from about 50 g/m 2 to about 400 g/m 2 .

18. The building panel according to claim 14 , wherein the coating exhibits substantially the same odor-reducing performance in an environment having 90% relative humidity as an environment having at 0% relative humidity.

19. The building panel according to claim 14 , wherein the rheology modifier selected from silicate mineral, alkali-swellable compounds, and combinations thereof.

20. The building panel according to claim 19 , wherein the rheology modifier is present in an amount ranging from about 0.1 wt. % to about 55 wt. % based on the total weight of the coating.

Assignments (4)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Oct 11, 2019
From: AWI LICENSING LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 050710/0101 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2017
From: ARMSTRONG WORLD INDUSTRIES, INC.
To: AWI LICENSING LLC
Reel/Frame 043363/0230 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Apr 11, 2016
From: ARMSTRONG WORLD INDUSTRIES, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 038403/0628 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2015
From: CALDWELL, KENNETH G.; MASIA, STEVEN L.; SIRDESHPANDE, GOURISH; WANG, MICHELLE X.
To: ARMSTRONG WORLD INDUSTRIES, INC.
Reel/Frame 037298/0607 →