IP Library Granted Patent US 10,227,525
Granted Patent B2
US 10,227,525 · App. 14/987,831 · Granted Mar 12, 2019

Rare earth materials to enhance properties of ceramic particles

Inventors: Terry D. Monroe (Tomball, TX); Sumit Bhaduri (Spring, TX); Harold G. Hudson (The Woodlands, TX)
Assignee: BAKER HUGHES, A GE COMPANY, LLC
C09K8/80C09K8/805
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Quick Facts
Patent No.
US 10,227,525
App. No.
14/987,831
Granted
Mar 12, 2019
Kind
B2
Abstract

A method of improving the flow of a proppant pack or gravel pack comprises: introducing into a subterranean formation or a well a plurality of ceramic particles, the ceramic particles comprising about 0.1 wt. % to about 25 wt. % of a rare earth-containing compound, based on the total weight of the ceramic particles; and forming a proppant pack or gravel pack comprising the plurality of the ceramic particles; wherein the proppant pack or gravel pack improves fluid flow as compared with a reference proppant pack or gravel pack formed from otherwise identical ceramic particles except for being free of the rare earth-containing compound.

Claims (35)

1. A method of improving fluid flow in a proppant pack or gravel pack, the method comprising:

introducing into a subterranean formation or a well a plurality of ceramic particles, the ceramic particles containing 0.7 wt. % to 10 wt. % of a rare earth-containing compound, based on the total weight of the ceramic particles; and

forming a proppant pack or gravel pack comprising the ceramic particles;

wherein the rare earth-containing compound comprises halides, nitrates, acetates, or a combination comprising at least one of the foregoing; and

the proppant pack or gravel pack improves fluid flow as compared with a reference proppant pack or gravel pack formed from otherwise identical particles except for being free of the rare earth-containing compound.

2. The method of claim 1 , wherein the rare earth-containing compound comprises one or more of the following: scandium; yttrium; lanthanum; cerium; praseodymium; neodymium; promethium; samarium; lutetium; europium; gadolinium; terbium; dysprosium; holmium; erbium; thulium; or ytterbium.

3. The method of claim 1 , wherein the rare earth-containing compound comprises one or more of cerium or lanthanum.

4. The method of claim 1 , wherein the rare earth-containing compound comprises one or more of the following: cerium chloride; cerium bromide; cerium nitrate; cerium ammonium nitrate; or cerium acetate.

5. The method of claim 1 where greater than 50 wt. % of the rare earth-containing compound are concentrated on the surface of the ceramic particles.

6. The method of claim 5 , wherein the rare earth-containing compound is present in an amount of about 0.7 wt. % to about 5 wt. % based on the total weight of the proppants.

7. A method of improving fluid flow in a proppant pack or gravel pack, the method comprising:

introducing into a subterranean formation or a well a plurality of ceramic particles, the ceramic particles containing 0.7 wt. % to 20 wt. % of a rare earth-containing compound, based on the total weight of the ceramic particles; and

forming a proppant pack or gravel pack comprising the ceramic particles;

wherein the rare earth-containing compound comprises halides, nitrates, acetates, or a combination comprising at least one of the foregoing;

the rare earth-containing compound forms a coating having a thickness of about 0.1 to about 50 micrometers disposed on a surface of the ceramic particles; and

the proppant pack or gravel pack improves fluid flow as compared with a reference proppant pack or gravel pack formed from otherwise identical particles except for being free of the rare earth-containing compound.

8. The method of claim 7 , wherein the coating has a thickness of about 0.1 to about 25 micrometers.

9. The method of claim 7 , wherein the coating covers at least greater than about 50% surface area of the ceramic particles.

10. The method of claim 1 , wherein the ceramic particles comprise one or more of the following: an oxide-based ceramic; a nitride-based ceramic; a carbide-based ceramic; a boride-based ceramic; or a silicide-based ceramic.

11. The method of claim 1 , wherein the ceramic particles comprise or are derived from a composition comprising the rare earth-containing compound and one or more of the following: bauxite; kaolin; clays; alumina; silica; or aluminosilicates.

12. The method of claim 1 , wherein the ceramic particles have an average size of about 1 micron to about 2,500 microns.

13. The method of claim 1 , wherein the ceramic particles are introduced to a fracture of the subterranean formation via a treatment fluid.

14. The method of claim 7 , wherein the coating has a thickness of about 0.1 to about 10 micrometers.

15. The method of claim 7 , wherein the coating formed by the rare earth-containing compound is directly coated on the ceramic particles.

16. The method of claim 7 , wherein the rare earth-containing compound further comprises cerium oxide, cerium hydroxide, or a combination thereof.

17. The method of claim 4 , wherein the rare earth-containing compound further comprises cerium oxide, cerium hydroxide, or a combination thereof.

18. The method of claim 1 , wherein the rare earth-containing compound comprises halides, nitrates, or a combination comprising at least one of the foregoing.

19. The method of claim 7 , wherein the ceramic particles comprises 0.7 wt. % to 10 wt. %, of the rare earth-containing compound based on the total weight of the ceramic particles.

20. The method of claim 7 , wherein the rare earth-containing compound comprises one or more of the following: cerium chloride; cerium bromide; cerium nitrate; cerium ammonium nitrate; or cerium acetate.

21. A method of improving fluid flow in a proppant pack or gravel pack, the method comprising:

introducing into a subterranean formation or a well a plurality of ceramic particles, the ceramic particles containing 45 wt. % to 55 wt. % of alumina, 40 wt. % to 50 wt. % of silica, 1 wt. % to 5 wt. % of titania, and 0.7 wt. % to 5 wt. % of a rare earth-containing compound, based on the total weight of the ceramic particles; and

forming a proppant pack or gravel pack comprising the ceramic particles;

wherein the rare earth-containing compound comprises one or more of the following: cerium oxide; cerium chloride; cerium bromide; cerium hydroxide; cerium carbonate; cerium sulfate; cerium nitrate; cerium ammonium nitrate; or cerium acetate; and

the proppant pack or gravel pack improves fluid flow as compared with a reference proppant pack or gravel pack formed from otherwise identical particles except for being free of the rare earth-containing compound.

22. The method of claim 7 , wherein the coating consists of the rare earth-containing compound.

Assignments (3)
CHANGE OF NAME Recorded Mar 8, 2022
From: BAKER HUGHES, A GE COMPANY, LLC
To: BAKER HUGHES HOLDINGS LLC
Reel/Frame 059339/0130 →
CHANGE OF NAME Recorded Feb 16, 2022
From: BAKER HUGHES INCORPORATED
To: BAKER HUGHES, A GE COMPANY, LLC
Reel/Frame 059126/0517 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 5, 2016
From: MONROE, TERRY D.; BHADURI, SUMIT; HUDSON, HAROLD G.
To: BAKER HUGHES INCORPORATED
Reel/Frame 037407/0587 →
Continuity (1)
Related Publication 20170190958A1 · Jul 6, 2017
Cited By (9)
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