IP Library Granted Patent US 10,125,696
Granted Patent B2
US 10,125,696 · App. 15/098,866 · Granted Nov 13, 2018

Charge forming device with throttle valve adjuster

Inventors: Bryan K. Gangler (Unionville, MI); Bradley J. Roche (Cass City, MI); Dairoku Suzuki (Cass City, MI); David L. Speirs (Cass City, MI); Eric G. Zbytowski (Caro, MI)
Assignee: Walbro LLC
F02D11/06F02D9/105F02D2009/0296F02D2200/0404F02D2400/06
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Quick Facts
Patent No.
US 10,125,696
App. No.
15/098,866
Granted
Nov 13, 2018
Kind
B2
Abstract

In at least some implementations, a charge forming device includes a main body, a throttle valve and an adjuster. The main body includes a main bore through which fluid flows for delivery to an engine. The throttle valve is carried by the main body and moveable relative to the main bore to control fluid flow through the main bore. And the adjuster is moveable relative to the throttle valve and engageable with the throttle valve to adjust the range of motion of the throttle valve. In at least some implementations, the adjuster limits the range of motion of the throttle valve when the adjuster is engaged with the throttle valve.

Claims (41)

1. A charge forming device, comprising:

a main body including a main bore through which fluid flows for delivery to an engine, and a stop carried by or formed on the main body;

a throttle valve carried by the main body and moveable relative to the main bore to control fluid flow through the main bore,

the throttle valve is movable between a first idle position in which a first portion of the throttle valve engages the stop and a second wide open throttle position wherein the first portion of the throttle valve is spaced from the stop; and

an adjuster moveable relative to the throttle valve and relative to the stop and engageable with the throttle valve to adjust the range of motion of the throttle valve

wherein the adjuster is moveable from a retracted position wherein the throttle valve may move between the first position and the second positions, and an advanced position wherein the throttle valve may move between the second position and a third position spaced from the first and second positions.

2. The device of claim 1 wherein the range of motion of the throttle valve is greater when the adjuster is in the retracted position.

3. The device of claim 1 wherein the third position is closer to the second position than the first position.

4. The device of claim 1 which also comprises a fuel injector carried by the main body and through which fuel is injected into air flowing through the main bore.

5. The device of claim 1 wherein the throttle valve includes a valve shaft and a throttle lever coupled to the valve shaft for rotation with the valve shaft, and wherein the adjuster when in an advanced position engages the throttle lever to reduce the range of movement of the throttle lever.

6. The device of claim 5 wherein the adjuster when in the advanced position engages the throttle lever when the throttle valve rotates toward the idle position and before the throttle valve reaches the idle position so that the throttle valve cannot be rotated to the idle position when the adjuster is in the advanced position.

7. A charge forming device, comprising:

a main body including a main bore through which fluid flows for delivery to an engine;

a throttle valve carried by the main body and moveable relative to the main bore to control fluid flow through the main bore;

the throttle valve includes a valve shaft and a valve lever coupled to the valve shaft for rotation with the valve shaft;

and the throttle valve has an idle position and a wide open position;

a stop carried by the main body and engageable with a first portion of the throttle valve lever when the throttle valve is in the idle position and not engaged by the first portion of the throttle valve lever when the throttle valve is in the wide open position; and

an adjuster movable independently of and relative to the throttle valve to adjust the range of motion of the throttle valve; and

the adjuster when in an advanced position engages the throttle valve lever when the throttle valve rotates toward the idle position and before the throttle valve reaches the idle position so that the throttle valve cannot be rotated to the idle position when the adjuster is in the advanced position and the adjuster is capable of remaining in the advanced position even when the throttle valve lever is not engaged with the adjuster.

8. The device of claim 7 wherein the adjuster and the stop are separate from each other and the adjuster is movable relative to the stop.

9. A charge forming device, comprising:

a main body including a main bore through which fluid flows for delivery to an engine, and a first stop;

a throttle valve carried by the main body and moveable relative to the main bore to control fluid flow through the main bore, the throttle valve engaging the first stop to define a first position of the throttle valve;

an adjuster moveable independently of and relative to the throttle valve and engageable with the throttle valve to adjust the range of motion of the throttle valve;

the adjuster is movable from a retracted position wherein the throttle valve may move between a first position and a second position and an advanced position wherein the throttle valve may move between a third position and the second position; and

a second stop carried by the main body and arranged to engage the adjuster when the adjuster is in the advanced position to define the advanced position of the adjuster and the third position of the throttle valve.

10. The device of claim 9 wherein the second stop is adjustable so that the location of the advanced position of the adjuster may be adjusted.

11. A charge forming device, comprising:

a main body including a main bore through which fluid flows for delivery to an engine;

a throttle valve carried by the main body and moveable between a first position and a second position relative to the main bore to control fluid flow through the main bore,

a stop carried by the main body to engage the throttle valve and define the first position of the throttle valve; and

an adjuster moveable relative to the throttle valve and the stop and engageable with the throttle valve to adjust the range of motion of the throttle valve, the adjuster being moveable between an advanced position and a retracted position and when the adjuster is in the advanced position, the throttle valve is prevented from moving to the first position.

12. The device of claim 11 wherein the adjuster is moveable from a retracted position wherein the throttle valve may move between a first position and a second position, and an advanced position wherein the throttle valve may move between a third position and a second position and the third position is closer to the second position than is the first position.

13. The device of claim 11 wherein the range of motion of the throttle valve is greater when the adjuster is in the retracted position.

14. The device of claim 11 which also comprises a fuel injector carried by the main body and through which fuel is injected into air flowing through the main bore.

15. The device of claim 11 wherein the throttle valve includes a valve shaft and a throttle lever coupled to the valve shaft for rotation with the valve shaft, and wherein the adjuster when in an advanced position engages the throttle lever to reduce the range of movement of the throttle lever.

16. The device of claim 15 wherein the throttle valve has an idle position and a wide open position and the adjuster when in the advanced position engages the throttle lever when the throttle valve rotates toward the idle position and before the throttle valve reaches the idle position so that the throttle valve cannot be rotated to the idle position when the adjuster is in the advanced position.

17. The device of claim 11 which also includes a stop carried by the main body and arranged to engage the adjuster when the adjuster is in the advanced position.

18. The device of claim 17 wherein the stop is adjustable so that the location of the advanced position of the adjuster may be adjusted.

19. The device of claim 11 wherein when the adjuster is in the advanced position the throttle valve may move between a third position and the second position, and the third position is selected as a function of the engine with which the charge forming device is used to maintain the engine speed below a threshold level for actuation of a clutch associated with the engine and when the throttle valve is in the second position the engine speed will be greater than the threshold level.

20. The device of claim 11 which also comprises a throttle valve position sensor that senses and provides an indication of the instantaneous position of the throttle valve.

Assignments (6)
SECURITY INTEREST Recorded Mar 25, 2026
From: OVERDRIVE ACQUISITION, LLC
To: POLARIS INDUSTRIES INC.
Reel/Frame 075242/0950 →
STATEMENT REGARDING RELEASE OF LIENS IN PATENTS, INCLUDING LIEN IN FAVOR OF GLAS USA LLC RECORDED AT R/F 071674/0688 Recorded Mar 25, 2026
From: FIRST BRANDS GROUP HOLDINGS, LLC
To: WALBRO LLC (FORMERLY KNOWN AS WALBRO ENGINE MANAGEMENT, L.L.C.)
Reel/Frame 075247/0779 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 18, 2025
From: AIRTEX INDUSTRIES, LLC; AIRTEX PRODUCTS, LP; APC INTERMEDIATE HOLDINGS, LLC; APC PARENT, LLC; ASC INDUSTRIES, INC.; AUTOLITE OPERATIONS LLC; AVM EXPORT, INC.; BPI ACQUISITION COMPANY, LLC; BPI EC, LLC; BPI HOLDINGS INTERNATIONAL, LLC; BRAKE PARTS INC CHINA LLC; BRAKE PARTS INC INDIA LLC; BRAKE PARTS INC LLC; CARDONE INDUSTRIES, INC.; CARRAND COMPANIES, INC.; CARTER CARBURETOR HOLDINGS, LLC; CARTER CARBURETOR, LLC; CARTER FUEL EXPORT, INC.; CARTER FUEL SYSTEMS, LLC; CHAMPION LABORATORIES, INC.; CWD HOLDING, LLC; CWD INTERMEDIATE HOLDINGS I, LLC; CWD INTERMEDIATE HOLDINGS II, LLC; CWD, LLC; DALTON CORPORATION; DALTON CORPORATION, KENDALLVILLE; MANUFACTURING FACILITY DALTON CORPORATION, ASHLAND; MANUFACTURING FACILITY DALTON CORPORATION, STRYKER MACHINING FACILITY CO.; DALTON CORPORATION, WARSAW MANUFACTURING FACILITY; EAGLE CASTING, LLC; EAGLE MACHINING, LLC; FIRST BRANDS GROUP INTERMEDIATE, LLC; FIRST BRANDS GROUP, LLC; FRAM GROUP IP LLC; FRAM GROUP OPERATIONS LLC; FRAMAUTO HOLDINGS, LLC; FUEL FILTER TECHNOLOGIES, INC.; GLOBAL REMAN VENTURES, LLC; HEATHERTON HOLDINGS, LLC; HOPKINS ACQUISITION, INC.; HOPKINS MANUFACTURING CORPORATION; HORIZON EURO FINANCE LLC; HORIZON GLOBAL AMERICAS INC.; HORIZON GLOBAL COMPANY LLC; HORIZON GLOBAL CORPORATION; HORIZON INTERNATIONAL HOLDINGS LLC; IBI INTERNATIONAL HOLDING COMPANY, INC.; INTERNATIONAL BRAKE INDUSTRIES, INC.; JASPER ACQUISITION CORP.; JASPER RUBBER PRODUCTS, INC.; KTRI HOLDINGS, INC.; KTRI OFFSHORE HOLDINGS, LLC; LONGMAN ENTERPRISES, INC.; PHNX ACQUISITION CORP.; PREMIER MARKETING GROUP, LLC; PYLON MANUFACTURING CORP.; PYLON SOUTH BEND, INC.; QUALIS AUTOMOTIVE, L.L.C.; QUALIS ENTERPRISES, LLC; QUALITOR ACQUISITION INC.; QUALITOR AUTOMOTIVE, LLC; QUALITOR SUBSIDIARY H, INC.; QUALITOR SUBSIDIARY S, INC.; QUALITOR, INC.; REMAN MANAGEMENT INTERNATIONAL LLC; SDC TX, LLC; SMART CHOICE, LLC; SPECIALTY PUMPS GROUP, INC.; STRONGARM, LLC; TAE BRAKES, LLC; TAE CHINA HOLDINGS, INC.; TMD INTERNATIONAL HOLDINGS LLC; TMD MEXICO LLC; TOLEDO MOLDING & DIE, LLC; TRANSPORTATION AFTERMARKET ENTERPRISE, LLC; TRICO HOLDING CORPORATION; TRICO PRODUCTS CORPORATION; TRICO TECHNOLOGIES CORPORATION; TRIDONEX USA LLC; UCI ACQUISITION HOLDINGS (NO. 4) LLC; UCI INTERNATIONAL HOLDINGS PARENT, INC.; UCI INTERNATIONAL HOLDINGS, INC.; UCI INTERNATIONAL, LLC; UCI PENNSYLVANIA, INC.; UCI-AIRTEX HOLDINGS, INC.; UNITED COMPONENTS, LLC; UNIVERSAL AUTO FILTER LLC; VIPER ACQUISITION I, INC.; VIPER ACQUISITION, INC.; WALBRO LLC; WALBRO MIDCO LLC; WEM US CO.
To: GLAS USA LLC
Reel/Frame 071674/0688 →
RELEASE OF SECURITY INTEREST Recorded Oct 10, 2023
From: JPMORGAN CHASE BANK, N.A.
To: WALBRO LLC
Reel/Frame 065198/0833 →
SECURITY INTEREST Recorded Nov 8, 2021
From: WALBRO LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 058055/0101 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 14, 2016
From: GANGLER, BRYAN K.; ROCHE, BRADLEY J.; SUZUKI, DAIROKU; SPEIRS, DAVID L.; ZBYTOWSKI, ERIC G.
To: WALBRO LLC
Reel/Frame 038285/0606 →
Continuity (2)
Provisional Application 62147295 · Apr 14, 2015
Related Publication 20160305348A1 · Oct 20, 2016