Electrical connection system having a terminal with contact ridges
View Patent ↗An electrical connection system having a male terminal and female terminal configured to receive the male terminal. The female terminal has a resilient contact defining a ridge extending vertically from a top surface of the resilient contact and extends longitudinally along the resilient contact. The ridge is configured to provide a contact point between the female terminal and the male terminal. A leading edge of the ridge forms a ramp having an angle that is greater than 0 degrees and less than or equal to 30 degrees relative to the top surface of the resilient contact.
1. An electrical connection system, comprising:
a male terminal; and
a female terminal configured to receive the male terminal, wherein the female terminal has a resilient contact defining a plurality of ridges extending vertically from the resilient contact and longitudinally along the resilient contact, wherein said plurality of ridges is configured to provide contact points between the female terminal and the male terminal, and wherein a leading edge of each of the plurality of ridges forms an angle with the resilient contact that is greater than 0 degrees and less than or equal to 30 degrees.
2. The electrical connection system according to claim 1 , wherein the leading edge is substantially linear.
3. The electrical connection system according to claim 2 , wherein the angle is about 10 degrees.
4. The electrical connection system according to claim 3 , wherein the plurality of ridges is formed by embossing the resilient contact.
5. The electrical connection system according to claim 4 , wherein the resilient contact is characterized as a cantilever beam.
6. The electrical connection system according to claim 5 , wherein the resilient contact has an arcuate shape that defines an apex and wherein the plurality of ridges extends over the apex.
7. A female electrical socket terminal configured to receive a corresponding male plug terminal, comprising:
a resilient contact configured to contact the male plug terminal; and
a plurality of longitudinal protrusions projecting from a top surface of the resilient contact, wherein said longitudinal protrusion is configured to provide a point contact between the resilient contact and the male plug terminal and wherein a leading edge of each of the plurality of longitudinal protrusions forms a ramp on a forward edge of the longitudinal protrusion, said ramp having a second top surface that forms an angle relative to the first top surface that is greater than 0 degrees and less than or equal to 30 degrees.
8. The female electrical socket terminal according to claim 7 , wherein the resilient contact is characterized as a cantilever beam.
9. The female electrical socket terminal according to claim 8 , wherein the resilient contact has an arcuate shape that defines an apex and wherein the plurality of longitudinal protrusions extends over the apex.
10. The female electrical socket terminal according to claim 7 , wherein the ramp is substantially linear.
11. The female electrical socket terminal according to claim 10 , wherein the angle is about 10 degrees.
12. The female electrical socket terminal according to claim 11 , wherein the plurality of longitudinal protrusions is formed in the resilient contact by an embossing process.